Materials for and method for manufacturing container and resulting container
In accordance with the invention, a method of manufacturing containers such as shipping, display and display ready packaging, for example, and resulting containers and associated preassemblies and blanks are provided, which, when utilized, result in preassemblies that are more easily and quickly assembled into fully assembled containers. According to the invention, a primary flank is affixed to an auxiliary blank using adhesive applied to a second portion section of each of the plurality of divider sections included in the primary blank, such that, as the container is assembled, pressure on the auxiliary blank separates a first portion of each of the plurality of divider sections from second portion and carries each of the plurality of divider tabs to engage with corresponding lock slots of the first and/or second divider lock.
1. A method of manufacturing a container, the method comprising:
cutting a primary blank including a plurality of panels including a first panel and a second panel, wherein the first panel includes a plurality of divider sections each including a first portion and a second portion separated by a perforation, the first portion including a plurality of divider tabs and the second portion including a section configured to carry adhesive, and wherein the second panel is configured to oppose the first panel during assembly and includes a corresponding first plurality of divider lock slots;
cutting an auxiliary blank including a second plurality of divider lock slots; and
affixing the primary blank to the auxiliary blank using adhesive applied to the second portion section of each of the plurality of divider sections, such that, as the container is assembled, pressure on the auxiliary blank separates the first portion of each of the plurality of divider sections from the second portion and carries each of the plurality of divider tabs to engage with corresponding lock slots of the first and second divider lock slots so as to lock the plurality of dividers sections in place orthogonal to the first and second panels.
2. The method of claim 1 , wherein the container is a display.
3. The method of claim 1 , wherein the plurality of panels includes a front panel, back panel and two side panels.
4. The method of claim 3 , wherein the plurality of panels includes a top panel and at least one bottom panel.
5. The method of claim 1 , wherein the first panel is a front panel of the container following assembly.
6. The method of claim 5 , wherein the second panel is a back panel of the container following assembly.
7. The method of claim 1 , wherein a top panel included in the plurality of panels includes at least one perforated section removable to provide an opening for holding printed material.
8. The method of claim 1 , wherein a back panel included in the plurality of panels includes a t-lock aperture.
9. The method of claim 1 , wherein a back panel included in the plurality of panels includes at least one powerwing clip slot.
10. A container preassembly comprising:
a primary blank including a plurality of panels including a first panel and a second panel, wherein the first panel includes a plurality of divider sections each including a first portion and a second portion separated by a perforation, the first portion including a plurality of divider tabs and the second portion including a section configured to carry adhesive, and wherein the second panel is configured to oppose the first panel during assembly and includes a corresponding first plurality of divider lock slots; and
an auxiliary blank including a second plurality of divider lock slots;
wherein the primary blank is affixed to the auxiliary blank using adhesive applied to the second portion section of each of the plurality of divider sections, such that, as the container is fully assembled, pressure on the auxiliary blank separates the first portion of each of the plurality of divider sections from the second portion and carries each of the plurality of divider tabs to engage with corresponding lock slots of the first and second divider lock slots so as to lock the plurality of dividers sections in place orthogonal to the first and second panels.
11. The preassembly of claim 10 , wherein the container is a display.
12. The preassembly of claim 10 , wherein the plurality of panels includes a front panel, back panel and two side panels.
13. The preassembly of claim 10 , wherein the plurality of panels includes a top panel and at least one bottom panel.
14. The preassembly of claim 10 , wherein the first panel is a front panel of the container following assembly.
15. The preassembly claim 14 , wherein the second panel is a back panel of the container following assembly.
16. The preassembly of claim 10 , wherein a top panel included in the plurality of panels includes at least one perforated section removable to provide an opening for holding printed material.
17. The preassembly of claim 10 , wherein a back panel included in the plurality of panels includes a t-lock aperture.
18. The preassembly of claim 10 , wherein a back panel included in the plurality of panels includes at least one powerwing clip slot.
19. A plurality of blanks for a container preassembly, the plurality of blanks comprising:
a primary blank including a plurality of panels including a first panel and a second panel, wherein the first panel includes a plurality of divider sections each including a first portion and a second portion separated by a perforation, the first portion including a plurality of divider tabs and the second portion including a section configured to carry adhesive, and wherein the second panel is configured to oppose the first panel during assembly and includes a corresponding first plurality of divider lock slots; and
an auxiliary blank including a second plurality of divider lock slots;
wherein the auxiliary blank is configured to mate with and be affixed to the primary blank using adhesive applied to the second portion section of each of the plurality of divider sections, such that, when the primary and auxiliary blanks are affixed to one another to provide a preassembly and the preassembly is fully assembled, pressure on the auxiliary blank separates the first portion of each of the plurality of divider sections from the second portion and carries each of the plurality of divider tabs to engage with corresponding lock slots of the first and second divider lock slots so as to lock the plurality of dividers sections in place orthogonal to the first and second panels.
20. The plurality of blanks of claim 19 , wherein the container is a display.
21. The plurality of blanks of claim 19 , wherein the plurality of panels includes a front panel, back panel and two side panels.
22. The plurality of blanks of claim 21 , wherein the plurality of panels includes a top panel and at least one bottom panel.
23. The plurality of blanks of claim 19 , wherein the first panel is a front panel of the container following assembly.
24. The plurality of blanks of claim 23 , wherein the second panel is a back panel of the container following assembly.
25. The plurality of blanks of claim 19 , wherein a top panel included in the plurality of panels includes at least one perforated section removable to provide an opening for holding printed material.
26. The plurality of blanks of claim 19 , wherein a back panel included in the plurality of panels includes a t-lock aperture.
27. The plurality of blanks of claim 19 , wherein a back panel included in the plurality of panels includes at least one powerwing clip slot.