IP Library Granted Patent US 7,736,173
Granted Patent B2
US 7,736,173 · App. 12/426,583 · Granted Jun 15, 2010

Insulation displacement contact (IDC) and IDC mounting system

Assignee: Surtec Industries, Inc.
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Quick Facts
Patent No.
US 7,736,173
App. No.
12/426,583
Granted
Jun 15, 2010
Kind
B2
Abstract

An insulation displacement contact (IDC) is provided for use in a connector housing having an IDC receiving passage with insertion region first side edge and insertion region second side edge defining lower stops and upper locking catches. The IDC includes a base portion with a first IDC arm extending from the base portion and a second IDC arm extending from the base portion. The arms each have a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion defining a region for introducing wires for termination. The IDC arms are flexible with respect to the base portion whereby the wire cutting/clamping regions cooperate for cutting and clamping insulated wires. The IDC has a first upper locator at an exterior surface of the first IDC arm, a second upper locator at an exterior surface of the first IDC arm, a second lower locator at an exterior surface of the IDC; and a second lower locator at an exterior surface of the IDC. The first lower locator and the second lower locator contact lower stops with the first upper locator engaging a first side upper locking catch and the second upper locator engaging a second side upper locking catch upon inserting the IDC into the IDC receiving passage.

Claims (39)

1. An insulation displacement contact (IDC) for being seated in a connector housing having an IDC receiving passage with lower stops and upper locking catches, the insulation displacement contact comprising:

a base portion;

a first IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion with a hook shaped portion defining a region for introducing wires for termination;

a second IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion with a hook shaped portion defining a region for introducing wires for termination, each of said first IDC arm and said second IDC being flexible with respect to said base portion whereby said wire cutting/clamping regions cooperate for cutting and clamping insulated wires;

a first upper locator at an exterior surface of said first IDC arm;

a second upper locator at an exterior surface of said second IDC arm;

a first lower locator at an exterior surface of the IDC;

a second lower locator at an exterior surface of the IDC, said first lower locator and said second lower locator contacting the lower stops with said first upper locator engaging a first side upper locking catch and said second upper locator engaging a second side upper locking catch upon inserting the IDC into the IDC receiving passage.

2. An insulation displacement contact according to claim 1 , wherein said base portion includes the first lower locator extending outwardly at a first side and the second lower locator extending outwardly at a second side.

3. An insulation displacement contact according to claim 2 , wherein a first side outer flexing contour is formed between said first IDC arm and said base portion at the first side and a second side outer flexing contour is formed between said second IDC arm and said base portion at the second side.

4. An insulation displacement contact according to claim 3 , wherein a first side inner flexing contour is formed along the inner side of said lower portion with reduced dimension of said first IDC arm, between said wire cutting/clamping region and said first side outer flexing contour, and a second side inner flexing contour is formed along the inner side of said lower portion of said second IDC arm with reduced dimension between said wire cutting/clamping region and said first side outer flexing contour.

5. An insulation displacement contact according to claim 1 , further comprising:

a mounting post portion extending from said base portion in a direction opposite to a direction of extension of said first IDC arm and said second IDC arm, said post for mounting the connector housing relative to a circuit board and electrically connecting the IDC to a circuit trace on the circuit board.

6. An insulation displacement contact and connector housing combination comprising:

a connector housing having an IDC receiving passage with insertion region first side edge and insertion region second side edge defining lower stops and upper locking catches; and

an insulation displacement contact comprising:

a base portion;

a first IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion defining a region for introducing wires for termination;

a second IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion defining a region for introducing wires for termination, each of said first IDC arm and said second IDC being flexible with respect to said base portion whereby said wire cutting/clamping regions cooperate for cutting and clamping insulated wires;

an first upper locator at an exterior surface of said first IDC arm;

an second upper locator at an exterior surface of said first IDC arm;

an first lower locator at an exterior surface of the IDC;

an second lower locator at an exterior surface of the IDC, said first lower locator and said second lower locator contacting the lower stops with said first upper locator engaging a first side upper locking catch and said second upper locator engaging a second side upper locking catch upon inserting the IDC into the IDC receiving passage.

7. A combination according to claim 6 , wherein each upper portion includes a hook portion defining a region between the arms for introducing and retaining wires for termination.

8. A combination according to claim 6 , wherein said base portion includes the first lower locator extending outwardly at a first side and the second lower locator extending outwardly at a second side.

9. A combination according to claim 8 , wherein a first side outer flexing contour is formed between said first IDC arm and said base portion at the first side and a second side outer flexing contour is formed between said second IDC arm and said base portion at the second side.

10. A combination according to claim 9 , wherein a first side inner flexing contour is formed along the inner side of said lower portion with reduced dimension of said first IDC arm, between said wire cutting/clamping region and said first side outer flexing contour, and a second side inner flexing contour is formed along the inner side of said lower portion of said second IDC arm with reduced dimension between said wire cutting/clamping region and said first side outer flexing contour.

11. A combination according to claim 6 , further comprising:

a mounting post portion extending from said base portion in a direction opposite to a direction of extension of said first IDC arm and said second IDC arm, said post for mounting the connector housing relative to a circuit board and electrically connecting the IDC to a circuit trace on the circuit board.

12. An insulation displacement contact and connector housing combination comprising:

a connector housing having an IDC receiving passage with insertion region first side edge and insertion region second side edge defining lower stops and upper locking catches; and

an insulation displacement contact comprising:

a base portion;

a first IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion defining a region for introducing wires for termination;

a second IDC arm extending from said base portion and including a lower portion with reduced dimension, a wire cutting/clamping region with an inner surface for insulated wire cutting and clamping, and an upper portion defining a region for introducing wires for termination, each of said first IDC arm and said second IDC being flexible with respect to said base portion whereby said wire cutting/clamping regions cooperate for cutting and clamping insulated wires; and

snap in connection means for snap in seating in a position and snap in securing of the IDC relative to the connector housing wherein:

said snap in connection means comprises an upper lock locator means and a lower lock locator means

said upper lock locator means comprises a first upper locator at an exterior surface of said first IDC arm and a second upper locator at an exterior surface of said second IDC arm, said first upper locator engaging a first side upper locking catch of said housing and said second upper locator engaging a second side upper locking catch of said housing, upon inserting the IDC into the IDC receiving passage; and

said lower lock locator means comprises a first lower locator at an exterior surface of the first IDC arm and a second lower locator at an exterior surface of the second IDC arm, said first lower locator and said second lower locator contacting lower stops defines by said housing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2009
From: CHEN, CHOU-HSING
To: SURTEC INDUSTRIES, INC.
Reel/Frame 022567/0903 →
Continuity (2)
Continuation In Part 1221128000 · Sep 16, 2008
Related Publication 20100068916A1 · Mar 18, 2010