IP Library Granted Patent US 7,954,295
Granted Patent B2
US 7,954,295 · App. 11/822,690 · Granted Jun 7, 2011

Locking system and flooring board

Assignee: Valinge Innovation AB
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Quick Facts
Patent No.
US 7,954,295
App. No.
11/822,690
Granted
Jun 7, 2011
Kind
B2
Abstract

A locking system for mechanical joining of floorboards. For horizontal mechanical joining there is a projecting portion with a locking element which cooperates with a locking groove in an adjacent board. A tongue-and-groove joint for vertical mechanical joining has cooperating upper abutment surfaces and cooperating lower abutment surfaces which are essentially parallel with the principal plane of the floorboards and of which the lower abutment surfaces are positioned essentially outside the outer vertical plane, i.e. displaced relative to the upper abutment surfaces. The tongue is movable at an angle into the groove and the locking element is insertable into the locking groove by mutual angular movement of the boards about the joint edges.

Claims (18)

1. A rectangular wood or laminate floorboard provided with a mechanical locking system for mechanical joining, vertically and horizontally, of the floorboard with similar floorboards along its long edges as well as along its short edges, wherein the mechanical locking system on at least one pair of parallel long edges or short edges comprises a tongue-and-groove joint, the groove and tongue of which having cooperating upper abutment surfaces and cooperating lower abutment surfaces for vertical locking of two joint edges of two adjacent floorboards, said upper and lower abutment surfaces being essentially parallel with the principal plane of the floorboards, said locking system comprising, for horizontal mechanical joining of the joint edges in a direction perpendicular to the joint edges, a locking groove formed in the underside of a first one of the joint edges and extended in parallel therewith, and a portion projecting from the second joint edge and integrated with a body of the floorboard, said projecting portion supporting, at a distance from the joint edge, a locking element cooperating with the locking groove, wherein said tongue is anglable into the groove, and wherein the locking element is insertable into the locking groove by mutual angular motion of the boards about the joint edges, wherein the mechanical locking system on said at least one pair of parallel long edges or short edges is designed such that: the projecting portion is formed in one piece with the body of the floorboard, in a joined state, the cooperating upper abutment surfaces are limited horizontally inwards from the joint edge and horizontally outwards to the joint edge by an inner vertical plane and an outer vertical plane, respectively; the tongue-and-groove joint is so designed that there is in the groove, in the joined state, between the inner and the outer vertical plane and below the tongue, a space which extends horizontally from the inner vertical plane and at least halfway to the outer vertical plane; the tongue-and-groove joint is further so designed that the boards, during a final phase of the inwards angling when the locking element is inserted into the locking groove, can take a position where there is a space in the groove between the inner and the outer vertical plane and below the tongue; and the lower abutment surfaces are positioned essentially outside the outer vertical plane.

2. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein said space in the joined state is horizontally extended below the tongue essentially all the way from the inner vertical plane to the outer vertical plane, so that essentially no part of the lower abutment surfaces is positioned inside the outer vertical plane.

3. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein said space during the final phase of the inwards angling is horizontally extended below the tongue essentially all the way from the inner vertical plane to the outer vertical plane.

4. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the groove in the joined state has an upper and a lower horizontal surface which constitute inwardly directed extensions of the upper abutment surface and the lower abutment surface, respectively, of the groove, and wherein there is in the joined state a horizontal play between the bottom of the groove and the tip of the tongue.

5. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the outer vertical plane is located at a horizontal distance inside a vertical joint plane, which is defined by adjoining upper portions of the joined joint edges of the two boards.

6. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the lower abutment surfaces are located at least partially outside a vertical joint plane which is defined by adjoining upper portions of the joined joint edges of the two boards.

7. A rectangular wood or laminate floorboard as claimed in claim 6 , wherein the major part of the lower abutment surfaces is positioned outside the vertical joint plane.

8. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the projecting portion and the groove are arranged in one and the same joint edge of the floorboard.

9. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the locking element of the projection portion is positioned under or on a level with the lower abutment surface of the groove.

10. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the projecting portion is resilient transversely of the principal plane of the floorboards.

11. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the tongue is insertable into the groove and the locking element is insertable into the locking groove by a mutual horizontal joining of the joint edges of the boards.

12. A rectangular wood or laminate floorboard as claimed in claim 11 , wherein the groove has in its upper part a beveled portion for guiding the tongue into the groove.

13. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the projecting portion, in the horizontal direction between the lower abutment surfaces of the tongue-and-groove joint on the one hand and the locking element of the projecting portion on the other hand, has a lower portion which is positioned below said lower abutment surfaces.

14. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the tongue is anglable into the groove and the locking element is insertable into the locking groove by said mutual angular motion of the boards about upper portions of the joint edges while said upper portions are held in mutual contact.

15. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the floorboard, in the joined state, is displaceable relative to the similar floorboard along the mechanical locking system on said at least one pair of parallel long edges or short edges.

16. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the body of the floorboard comprises a wood fibre core, a top laminate and a balancing layer.

17. A rectangular wood or laminate floorboard as claimed in claim 1 , wherein the mechanical locking systems on the pair of parallel long edges and on the pair of parallel short edges comprise a respective tongue-and-groove joint, the groove and tongue of which having cooperating upper abutment surfaces and cooperating lower abutment surfaces for vertical locking of two joint edges of two adjacent floorboards, said upper and lower abutment surfaces being essentially parallel with the principal plane of the floorboards, said locking systems comprising, for horizontal mechanical joining of the respective joint edges perpendicular to the same, a locking groove formed in the underside of a first one of the joint edges and extended in parallel therewith, and a portion projecting from the second joint edge and integrated with a body of the floorboard, said projecting portion supporting, at a distance from the joint edge, a locking element cooperating with the locking groove, wherein said tongue is anglable into the groove, and wherein the locking element is insertable into the locking groove by mutual angular motion of the boards about the joint edges.

18. A rectangular wood or laminate floorboard as claimed in claim 2 , wherein said space during the final phase of the inwards angling is horizontally extended below the tongue essentially all the way from the inner vertical plane to the outer vertical plane.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2011
From: PERVAN, DARKO
To: VALINGE ALUMINIUM AB
Reel/Frame 025798/0655 →
CHANGE OF NAME Recorded Feb 11, 2011
From: VALINGE ALUMINIUM AB
To: VALINGE INNOVATION AB
Reel/Frame 025798/0732 →
Priority Claims (1)
SE 9801987 · Jun 3, 1998 · national
Continuity (3)
Continuation 09714514 · Nov 17, 2000
Continuation PCTSE9900933 · May 31, 1999
Related Publication 20080000182A1 · Jan 3, 2008