IP Library Granted Patent US 7,993,403
Granted Patent B2
US 7,993,403 · App. 12/657,129 · Granted Aug 9, 2011

Expandable intervertebral spacers

Assignee: Warsaw Orthopedic, Inc.
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Quick Facts
Patent No.
US 7,993,403
App. No.
12/657,129
Granted
Aug 9, 2011
Kind
B2
Abstract

Laterally expanding vertebral spacer devices are provided for repairing damaged vertebral discs. The vertebral spacer devices maintain the height of a distracted vertebral disc space while providing stability to the spine. In one form of the invention, a vertebral spacer device is provided with a first arm movably coupled to a second arm. The first and second arms are laterally expandable from a first width for insertion into the disc space to a second width after insertion into the disc space. The first and second arms also define a cavity therebetween for placement of bone growth material.

Claims (40)

1. A vertebral spacer device configured for introduction into an intradiscal space between two adjacent vertebrae, comprising:

a spacer having a height defined by opposite vertebral bearing surfaces adapted to contact each of the adjacent vertebrae, said spacer including a first arm movably coupled to a second arm to permit relative lateral movement therebetween; and

wherein said first and second arms are initially positioned in an insertion configuration defining a first lateral width sized for introduction through a portal in a disc annulus and into the intradiscal space; and

wherein said first and second arms are repositionable relative to one another to provide a laterally expanded configuration defining a second lateral width greater than said first lateral width, said first and second arms together defining a plurality of interdigitating elements that restrain lateral contraction of said first arm relative to said second arm to maintain said first and second arms in said laterally expanded configuration; and

wherein said first and second arms are pivotally connected to one another by a flexibly deformable hinge portion formed integral with said first and second arms to define a unitary, single-piece spacer body, and wherein said a flexibly deformable hinge portion is flexibly deformed to reposition said first and second arms relative to one another to said laterally expanded configuration.

2. The device of claim 1 , wherein said interdigitating elements comprise a plurality of interdigiting serrations defined by said first and second arms.

3. The device of claim 1 , wherein said first and second arms define a first pair of end portions positioned proximately adjacent one another and together defining opposing planar regions that each include at least a portion of said interdigitating elements.

4. The device of claim 3 , wherein said first and second arms define a second pair of end portions positioned proximately adjacent one another and together defining a portion of said interdigitating elements.

5. The device of claim 1 , wherein said first and second arms define an internal cavity therebetween; and

wherein each of said first and second arms defines at least one opening extending therethrough in communication with said internal cavity; and

further comprising a bone-growth material positioned within said internal cavity.

6. The device of claim 1 , wherein said height of said spacer remains constant as said first and second arms are repositioned from said insertion configuration to said laterally expanded configuration.

7. The device of claim 6 , wherein said first arm includes a third laterally extending portion, said second arm including a fourth laterally extending portion positioned proximately adjacent said third laterally extending portion of said first arm, said third and fourth laterally extending portions together defining a portion of said interdigitating elements.

8. The device of claim 7 , wherein said first and third laterally extending portions of said first arm are nested between said second and fourth laterally extending portions of said second arm.

9. The device of claim 7 , wherein said first and third laterally extending portions of said first arm each define a receptacle, said second and fourth laterally extending portions of said second arm each defining a lateral projection movably received within respective ones of said receptacles of said first arm.

10. The device of claim 1 , wherein said first arm includes a first laterally extending portion, said second arm including a second laterally extending portion positioned proximately adjacent said first laterally extending portion of said first arm, said first and second laterally extending portions together defining opposing planar regions that each include at least a portion of said interdigitating elements.

11. The device of claim 10 , wherein said interdigitating elements comprise a first series of serrations defined by said first laterally extending portion and a second series of serrations defined by said second laterally extending portion, said first and second series of serrations cooperating in an interdigitating manner to provide said interdigitating elements.

12. The device of claim 1 , wherein said first arm and said second arm cooperate to provide said spacer with a rectangular shape.

13. The device of claim 1 , wherein said first arm includes a first receptacle, said second arm including a first lateral projection movably received within said first receptacle of said first arm, said first receptacle and said first lateral projection together defining a portion of said interdigitating elements.

14. The device of claim 13 , wherein said interdigitating elements comprise a first series of serrations defined by said first receptacle and a second series of serrations defined by said first lateral projection, said first and second series of serrations cooperating in an interdigitating manner to provide said interdigitating elements.

15. The device of claim 13 , wherein said first arm includes a first laterally extending portion defining said first receptacle, said second arm including a second laterally extending portion positioned proximately adjacent said first laterally extending portion of said first arm and defining said first lateral projection.

16. The device of claim 13 , wherein said first arm includes a third laterally extending portion defining a second receptacle, said second arm including a fourth laterally extending portion positioned proximately adjacent said third laterally extending portion of said first arm and defining a second lateral projection movably received within said second receptacle, said second receptacle and said second lateral projection together defining a portion of said interdigitating elements.

17. The device of claim 16 , wherein said first arm and said second arm cooperate to provide said spacer with a rectangular shape.

18. The device of claim 13 , wherein said first arm includes a second receptacle, said second arm including a second lateral projection positioned within said second receptacle of said first arm, said second receptacle and said second lateral projection together defining a portion of said interdigitating elements.

19. A vertebral spacer device configured for introduction into an intradiscal space between two adjacent vertebrae, comprising:

a spacer having a height defined by opposite vertebral bearing surfaces adapted to contact each of the adjacent vertebrae, said spacer including a first arm movably coupled to a second arm to permit relative lateral movement therebetween; and

wherein said first and second arms are initially positioned in an insertion configuration defining a first lateral width sized for introduction through a portal in a disc annulus and into the intradiscal space; and

wherein said first and second arms arc repositionable relative to one another to provide a laterally expanded configuration defining a second lateral width greater than said first lateral width, said first and second arms together defining a plurality of interdigitating elements that restrain lateral contraction of said first arm relative to said second arm to maintain said first and second arms in said laterally expanded configuration, and wherein said interdigitating elements comprise a plurality of interdigiting ratchets defined by said first and second arms; and wherein said first and second arms are pivotally connected to one another by a flexibly deformable hinge portion formed integral with said first and second arms to define a unitary, single-piece spacer body.

20. A vertebral spacer device configured for introduction into an intradiscal space between two adjacent vertebrae, comprising:

a spacer having a height defined by opposite vertebral bearing surfaces adapted to contact each of the adjacent vertebrae, said spacer including a first arm movably coupled to a second arm to permit relative lateral movement therebetween; and

wherein said first and second arms are initially positioned in an insertion configuration defining a first lateral width sized for introduction through a portal in a disc annulus and into the intradiscal space;

wherein said first and second arms are repositionable relative to one another to provide a laterally expanded configuration defining a second lateral width greater than said first lateral width, said first and second arms together defining a plurality of interdigitating elements that restrain lateral contraction of said first arm relative to said second arm to maintain said first and second arms in said laterally expanded configuration; and

wherein said first and second arms define a first pair of end portions positioned proximately adjacent one another and together defining at least a portion of said interdigitating elements, wherein said first and second arms define a second pair of end portions that are pivotally connected to one another by a flexibly deformable hinge portion formed integral with said first and second arms to define a unitary, single-piece spacer body.

21. A vertebral spacer device configured for introduction into an intradiscal space between two adjacent vertebrae, comprising:

a spacer having a height defined by opposite vertebral bearing surfaces adapted to contact each of the adjacent vertebrae, said spacer including a first arm movably coupled to a second arm to permit relative lateral movement therebetween; and

wherein said first and second arms are initially positioned in an insertion configuration defining a first lateral width sized for introduction through a portal in a disc annulus and into the intradiscal space;

wherein said first and second arms are repositionable relative to one another to provide a laterally expanded configuration defining a second lateral width greater than said first lateral width, said first and second arms together defining a plurality of interdigitating elements that restrain lateral contraction of said first arm relative to said second arm to maintain said first and second arms in said laterally expanded configuration;

wherein said first arm includes a first laterally extending portion, said second arm including a second laterally extending portion positioned proximately adjacent said first laterally extending portion of said first arm, said first and second laterally extending portions together defining at least a portion of said interdigitating element; and

wherein said first and second arms are pivotally connected to one another by a flexibly deformable hinge portion at an end of said spacer opposite said first and second laterally extending portions, and wherein said flexibly deformable hinge portion is formed integral with said first and second arms to define a unitary, single-piece spacer body.

22. The device of claim 21 , wherein said flexibly deformable hinge portion is plastically deformable.

Continuity (5)
Division 10999727 · Nov 30, 2004
Division 10155483 · May 23, 2002
Division 09691307 · Oct 18, 2000
Division 09182560 · Oct 29, 1998
Related Publication 20100161062A1 · Jun 24, 2010