IP Library Granted Patent US 8,004,768
Granted Patent B2
US 8,004,768 · App. 12/649,444 · Granted Aug 23, 2011

Vehicle mirror and manufacturing method therefor

Assignee: Murakami Corporation
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Quick Facts
Patent No.
US 8,004,768
App. No.
12/649,444
Granted
Aug 23, 2011
Kind
B2
Abstract

The present invention provides a vehicle mirror and a manufacturing method therefor which allow the rear face side of a mirror element to be dark-colored without using a color plate or color coating. A mirror element is configured by forming a semitransparent reflective film made of a dielectric multilayer film on the front face of a flat transparent substrate. A dark-colored self-adhesive film is attached to the rear face of the mirror element. The dark-colored self-adhesive film is configured by forming an adhesive layer on the rear face of a dark-colored film layer by means of application. Grid-like air release channels are formed at fine pitches with minimal depth on an entire surface of the adhesive layer. After the dark-colored self-adhesive film is attached to the rear face of the mirror element, the grid-like air release channels visible from a front side of the mirror element are eliminated by heating and/or pressurizing.

Claims (27)

1. A vehicle mirror comprising:

a mirror element in which a semitransparent reflective film is formed on a front face or a rear face of a transparent substrate; and

a dark-colored self-adhesive film which is attached to a rear face of the mirror element and which has an attaching side which is dark-colored, wherein

the dark-colored self-adhesive film has air release channels on a surface of an adhesive layer before the dark-colored self-adhesive film is attached to the mirror element, and when the dark-colored self-adhesive film is heated or pressurized after being attached to the mirror element, the air release channels are eliminated as viewed from a front side of the mirror element.

2. The vehicle mirror according to claim 1 , wherein the air release channels are formed in a grid.

3. The vehicle mirror according to claim 2 , wherein the semitransparent reflective film is a dielectric multilayer film.

4. The vehicle mirror according to claim 3 , wherein the rear face of the mirror element has a region not covered with the dark-colored self-adhesive film and a light-emitting information display monitor is installed behind the mirror element with a display surface facing the region not covered with the dark-colored self-adhesive film.

5. The vehicle mirror according to claim 2 , wherein the rear face of the mirror element has a region not covered with the dark-colored self-adhesive film and a light-emitting information display monitor is installed behind the mirror element with a display surface facing the region not covered with the dark-colored self-adhesive film.

6. The vehicle mirror according to claim 1 , wherein the semitransparent reflective film is a dielectric multilayer film.

7. The vehicle mirror according to claim 6 , wherein the rear face of the mirror element has a region not covered with the dark-colored self-adhesive film and a light-emitting information display monitor is installed behind the mirror element with a display surface facing the region not covered with the dark-colored self-adhesive film.

8. The vehicle mirror according to claim 1 , wherein the rear face of the mirror element has a region not covered with the dark-colored self-adhesive film and a light-emitting information display monitor is installed behind the mirror element with a display surface facing the region not covered with the dark-colored self-adhesive film.

9. A manufacturing method for a vehicle mirror, comprising:

preparing a mirror element in which a semitransparent reflective film is formed on a front face or a rear face of a transparent substrate;

preparing a dark-colored self-adhesive film which has an attaching side which is dark-colored and which has air release channels formed on a surface of an adhesive layer before the dark-colored self-adhesive film is attached to a target surface;

attaching the dark-colored self-adhesive film to a rear face of the mirror element; and

heating or pressurizing the mirror element with the dark-colored self-adhesive film attached thereto, thereby eliminating the air release channels as viewed from a front side of the mirror element.

10. The manufacturing method according to claim 9 , wherein the air release channels are formed in a grid.

11. The manufacturing method according to claim 10 , wherein the semitransparent reflective film is a dielectric multilayer film.

12. The manufacturing method according to claim 11 , wherein when the dark-colored self-adhesive film is attached to the rear face of the mirror element, a region of the rear face of the mirror element is not covered by the dark-colored self-adhesive film, and

the manufacturing method further comprises installing a light-emitting information display monitor behind the mirror element with a display surface facing the region of the rear face of the mirror element not covered with the dark-colored self-adhesive film.

13. The manufacturing method according to claim 10 , wherein when the dark-colored self-adhesive film is attached to the rear face of the mirror element, a region of the rear face of the mirror element is not covered by the dark-colored self-adhesive film, and

the manufacturing method further comprises installing a light-emitting information display monitor behind the mirror element with a display surface facing the region of the rear face of the mirror element not covered with the dark-colored self-adhesive film.

14. The manufacturing method according to claim 9 , wherein the semitransparent reflective film is a dielectric multilayer film.

15. The manufacturing method according to claim 14 , wherein when the dark-colored self-adhesive film is attached to the rear face of the mirror element, a region of the rear face of the mirror element is not covered by the dark-colored self-adhesive film, and

the manufacturing method further comprises installing a light-emitting information display monitor behind the mirror element with a display surface facing the region of the rear face of the mirror element not covered with the dark-colored self-adhesive film.

16. The manufacturing method according to claim 9 , wherein when the dark-colored self-adhesive film is attached to the rear face of the mirror element, a region of the rear face of the mirror element is not covered by the dark-colored self-adhesive film, and

the manufacturing method further comprises installing a light-emitting information display monitor behind the mirror element with a display surface facing the region of the rear face of the mirror element not covered with the dark-colored self-adhesive film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2009
From: TAKAYANAGI, SHINYA; NAKAMURA, MASATOSHI
To: MURAKAMI CORPORATION
Reel/Frame 023716/0445 →
Priority Claims (1)
JP 2009-042688 · Feb 25, 2009 · national
Continuity (1)
Related Publication 20100214662A1 · Aug 26, 2010