Shock absorbing athletic field and method of constructing same
View Patent ↗An athletic field is constructed using side-by-side conjoined layers of resilient synthetic material placed over a drain blanket and extending to a peripheral trench drain. The primary material construction is a rollable layer approximately 4 feet wide by 200 feet long comprising a dimpled polyethylene core material with bonded top and bottom thin, flexible geotechnic fabric layers. A flange and flap system along one edge receives the opposite edge of the joining strip to bond the laterally adjoining layers together in a shingling or tiered manner to promote drainage and to keep water out of the resilient pliable structure. The top surface is overlaid with artificial turf.
1. A rollable sheet-like athletic surface building material adapted to be joined in side-by-side parallel relation with additional lengths of the same material comprising:
an elongate rollable sheet of resilient plastic core material having non-coextensive top and bottom surfaces joined by integral vertical walls and having left and right parallel edges;
an edge flange formed substantially continuously along one edge as an extension of said bottom surface wherein said flange is on the order of four inches in width;
a top layer of impervious pliable sheet material having left and right parallel edges, said layer being adhesively bonded to top surfaces of said plastic core material and forming a substantially continuous unbonded flap along the edge that overlies said flange; and
a strip of adhesive material extending along the opposite edge of said top layer to receive and be adheringly bonded to the underside of said flap when two lengths of said surface building material are arranged and joined in parallel adjacent and overlapping relationship.
2. A structure as defined in claim 1 further comprising a layer of artificial turf overlying the top layer.
3. A construction as defined in claim 2 wherein the base is compacted stone.
4. A resilient and substantially impervious recreational and athletic surface constructed over a base layer at least partially surrounded by a perimeter drain comprising:
a first layer of pliable impervious sheet material overlying said base and extending to said perimeter drain;
a shock absorbing, water impervious layer overlying said first sheet layer and consisting of a plurality of rolled out, overlapping and laterally co-joined lengths of construction material, each of said lengths of construction material comprising an elongate rollable sheet of plastic core material having non-coextensive top and bottom surfaces joined by integral vertical walls and a substantially continuous edge flange formed along one edge as an extension of said bottom surface;
each of said lengths of construction material further comprising a top layer of impervious pliable sheet material bonded to said top surfaces and forming a substantially continuous flap along an edge overlying said flange thereby to accommodate a non-flanged edge of an adjacent length of construction material between the flange and said flap; and
a strip of adhesive material joining the underside of said flap on one length to the top surface of the top layer of the laterally adjacent length.
5. A rollable, sheet-like length of pliable core material for use in building recreational surfaces comprising:
a layer of pliable multi-planar synthetic material having spaced-apart, non-continuous top and bottom surfaces joined by intermittent walls extending integrally between the top and bottom surfaces;
the bottom surfaces forming an edge flange which runs laterally along an edge of said length; and
a layer of impervious geotechnic felt adhesively bonded to the top surface and extending loosely out over said flange to form a flap,
whereby a second length of said material may be laterally spliced to said length by placing a lateral edge of said second length between said flange and said flap and bonding said flap to the top surface of the second length.