IP Library Granted Patent US 8,062,556
Granted Patent B2
US 8,062,556 · App. 11/431,834 · Granted Nov 22, 2011

Nanocomposite material for the anode of a lithium cell

Assignee: SAFT
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,062,556
App. No.
11/431,834
Granted
Nov 22, 2011
Kind
B2
Abstract

The subject of the invention is an anode material of the silicon-carbon composite type, for a lithium cell, having a high mass capacity and good cycling stability. This material is obtained by a preparation method comprising the steps consisting of: a) providing a silicon powder obtained by the plasma-enhanced chemical vapor deposition (PECVD) technique or by CO 2 laser, the size of the silicon particles being less than 100 nm; b) mixing the silicon powder with a carbon-containing polymer, and c) carrying out the pyrolysis of the mixture. The invention also proposes a lithium cell containing at least one anode the material of which contains the nanocomposite material produced by this method.

Claims (20)

1. Si—C nanocomposite material for use in a lithium ion cell, obtained by the method comprising the following steps:

a) providing a silicon powder obtained by subjecting a silicon-based gas to a plasma-enhanced chemical vapour deposition (PECVD) technique operating at a pressure comprised between 1 μbar and 1 mbar, or to a CO 2 laser technique to obtain silicon particles, the size of which being less than 100 nm;

b) mixing the silicon powder with polyvinyl chloride (PVC), and

c) carrying out the pyrolysis of the mixture at a temperature comprised between 750 and 1000° C. under an inert atmosphere for 1 to 8 hours so that silicon particles are embedded in the carbon derived from the pyrolysis of the polyvinyl chloride and the silicon at the end of step c) is in a polymorphous state.

2. Si—C nanocomposite material according to claim 1 for use in a lithium ion cell, having a mass capacity greater than or equal to 1200 mAh/g, measured at 25° C., for a discharge current less than or equal to C, and exhibiting a 10% loss in capacity after a least one hundred cycles.

3. Si—C nanocomposite material according to claim 1 , in which the size of the particles is less than 50 nm.

4. Si—C nanocomposite material according to claim 3 , in which the size of the particles is less than 30 nm.

5. Si—C nanocomposite material according to claim 4 , in which the size of the particles is less than 5 nm.

6. Si—C nanocomposite material according to claim 1 , obtained from silicon whose specific surface area, in step a), is from 5 to 180 m 2 /g.

7. Si—C nanocomposite material according to claim 6 , whose specific surface area, in step a), is from 5 to 80 m 2 /g.

8. Si—C nanocomposite material according to claim 1 , in which a mass percentage of carbon in the nanocomposite is from 45 to 75%.

9. Si—C nanocomposite material according to claim 8 , in which a mass percentage of carbon in the nanocomposite is from 50 to 70%.

10. Si—C nanocomposite material according to claim 9 , in which the mass percentage of carbon in the nanocomposite is from 50 to 65%.

11. Si—C nanocomposite material according to claim 1 , having an atomic composition of Si 1.6 —C 6 .

12. Lithium cell comprising at least one anode containing a nanocomposite material according to claim 1 .

13. A method for manufacturing the Si-C nanocomposite material of claim 1 , comprising the following steps:

a) providing a silicon powder obtained by subjecting a silicon-based gas to a plasma-enhanced chemical vapour deposition (PECVD) technique operating at a pressure comprised between 1 μbar and 1 mbar, or to a CO 2 laser technique to obtain silicon particles, the size of which being less than 100 nm;

b) mixing the silicon powder with polyvinyl chloride (PVC), and

c) carrying out the pyrolysis of the mixture at a temperature comprised between 750 and 1000° C. under an inert atmosphere for 1 to 8 hours so that silicon particles are embedded in the carbon derived from the pyrolysis of the polyvinyl chloride and the silicon at the end of step

c) is in a polymorphous state.

Assignments (2)
CORRECTION TO THE SIXTH ASSIGNOR'S EXECUTION DATE Recorded Oct 6, 2006
From: PERES, JEAN-PAUL; GILLOT, STEPHANE; SAINT, JULIETTE; MORCRETTE, MATHIEU; LARCHER, DOMINQUE; TARASCON, JEAN-MARIE; ROCA I CABARROCAS, PERE
To: SAFT
Reel/Frame 018366/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2006
From: PERES, JEAN-PAUL; GILLOT, STEPHANE; SAINT, JULIETTE; MORCRETTE, MATHIEU; LARCHER, DOMINIQUE; TARASCON, JEAN-MARIE; ROCA I CABARROCAS, PERE
To: SAFT
Reel/Frame 018159/0172 →
Priority Claims (1)
FR 05 04828 · May 13, 2005 · national
Continuity (1)
Related Publication 20060275668A1 · Dec 7, 2006