IP Library Granted Patent US 8,100,604
Granted Patent B1
US 8,100,604 · App. 12/462,953 · Granted Jan 24, 2012

Passive capillary wicking device

Assignee: Davlyn Manufacturing Company, Inc.
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Quick Facts
Patent No.
US 8,100,604
App. No.
12/462,953
Granted
Jan 24, 2012
Kind
B1
Abstract

A wicking device is an elongated tubular assembly having opposing ends and formed of an elongated, porous, tubular, heat resistant, metallic core suggestedly of interwoven resilient wire, a wicking layer of glass fiber yarns extending generally longitudinally along the outer surface of the metallic core, at least substantially surrounding the metallic core, and an exterior of interwoven glass fiber yarns forming an elongated tubular outer jacket running the length of the device surrounding the wicking layer of glass fiber yarns and the metallic core. The assembly is stripped of organic materials following assembly as part of the manufacturing process, preferably by heating the assembly.

Claims (41)

1. A wicking device suitable to be buried and operate in soil and comprising in a tubular assembly:

an elongated, porous, tubular, heat resistant, metallic core;

a wicking layer of glass fiber yarns extending generally longitudinally along an outer surface of the metallic core, at least substantially surrounding the metallic core; and

an exterior of interwoven glass fiber yarns forming an elongated tubular outer jacket running the length of the device surrounding the wicking layer of glass fiber yarns and the metallic core;

the glass fiber yarns of the wicking layer and the elongated tubular outer jacket being stripped of essentially all organic matter before burial.

2. The wicking device of claim 1 consisting essentially of the elongated, porous, tubular, heat resistant, metallic core and the wicking layer of glass fiber yarns and the exterior of interwoven glass fiber yarns forming the elongated tubular outer jacket.

3. The wicking device of claim 1 wherein the glass fiber yarns of the wicking layer and the tubular outer jacket have been heated sufficiently to remove essentially all organic matter.

4. The wicking device of claim 3 wherein the glass fiber yarns have been heated to at least a temperature of 300° F. before burial.

5. The wicking device of claim 1 further comprising a reinforcement jacket of interwoven wire surrounding the tubular outer jacket of interwoven glass fiber yarns.

6. A method of making the wicking device of claim 1 as an assembly comprising the steps of:

surrounding the metallic core with the wicking layer of glass fiber yarns extending generally longitudinally along the outer surface of the metallic core, at least substantially surrounding the metallic core;

interweaving an outer jacket of glass fiber yarns surrounding the metallic core and the wicking layer of glass fiber yarns to form the tubular assembly; and

stripping the tubular assembly of any organic matter.

7. The method of claim 6 wherein the stripping step comprises heating the tubular assembly sufficiently to remove the organic matter.

8. The method of claim 6 wherein the stripping step comprises heating the assembly to a temperature of at least 300° F.

9. A method of using a wicking device comprising the steps of:

locating a first continuous length of the wicking device of claim 1 beneath a surface of soil; and

locating one end of the first continuous length of the wicking device below a remainder of the first continuous length of the wicking device to drain the wicking device.

10. The method of claim 9 further comprising the steps of

locating a second continuous length of the wicking device beneath the surface of the soil spaced from and oriented generally parallel with the first continuous length of the wicking device with one end of the second continuous length of the wicking device below a remainder of the second continuous length of the wicking device; and

connecting the one end of each of the first and second continuous lengths to a common collector tube also located beneath the surface of the soil.

11. The method of claim 9 wherein the step of locating the first continuous length of the wicking device beneath the surface of soil comprises providing enough vertical drop to the one end of the first continuous length to create suction drainage the remainder of the first continuous length of the wicking device.

12. The wicking device of claim 1 wherein the threads for the yarns of the wicking layer are continuous along the length of the device.

13. A wicking device suitable to be buried and operate in soil and comprising in a tubular assembly:

an elongated, porous, tubular, heat resistant, metallic core;

a wicking layer of glass fiber yarns extending generally longitudinally along an outer surface of the metallic core, at least substantially surrounding the metallic core; and

an exterior of interwoven glass fiber yarns forming an elongated tubular outer jacket running the length of the device surrounding the wicking layer of glass fiber yarns and the metallic core;

wherein the glass fiber yarns of the wicking layer and the tubular outer jacket have been stripped of any hydrophobic coating before burial.

14. The wicking device of claim 13 having been heated before use to strip essentially any hydrophobic coating from the glass fiber yarns of the wicking layer and the outer jacket.

15. A wicking device suitable to be buried and operate in soil and comprising in a tubular assembly:

an elongated, porous, tubular, heat resistant, metallic core;

a wicking layer of glass fiber yarns extending generally longitudinally along an outer surface of the metallic core, at least substantially surrounding the metallic core; and

an exterior of interwoven glass fiber yarns forming an elongated tubular outer jacket running the length of the device surrounding the wicking layer of glass fiber yarns and the metallic core;

wherein the wicking device has been heated to a temperature of at least 300° F. before burial.

16. The wicking device of claim 15 having been heated sufficiently long at 300° F. to strip the glass fiber yarns of the wicking layer and the outer jacket of essentially all organic matter.

17. A method of making a wicking device comprising the steps of:

providing an elongated, porous, tubular, heat resistant, metallic core;

providing a wicking layer of glass fiber yarns extending generally longitudinally along an outer surface of the metallic core, at least essentially surrounding the metallic core along essentially the length of the device; and

interweaving glass fiber yarns to form an elongated tubular outer jacket running the length of the device surrounding the wicking layer of glass fiber yarns and the metallic core; and

stripping the assembled core, wicking layer and tubular outer jacket of essentially all organic material present in the assembled core, wicking layer and tubular outer jacket.

18. The method of making the wicking device of claim 17 wherein the stripping step comprising the step of heating the assembled core, wicking layer and tubular outer jacket to an internal temperature of at least 300° F.

Assignments (6)
RELEASE OF SECURITY INTERESTS IN PATENTS Recorded Sep 23, 2022
From: STONEHENGE OPPORTUNITY FUND IV, LP, AS SECURED PARTY
To: DAVLYN MANUFACTURING CO., LLC; DARCO SOUTHERN LLC; DAVLYN GROUP HOLDINGS, LLC; NORFAB, LLC; AMATEX, LLC
Reel/Frame 061510/0331 →
SECURITY INTEREST Recorded Nov 9, 2020
From: DAVLYN MANUFACTURING CO., LLC; DARCO SOUTHERN, LLC; DAVLYN GROUP HOLDINGS, LLC; NORFAB, LLC; AMATEX, LLC
To: STONEHENGE OPPORTUNITY FUND IV, LP
Reel/Frame 054311/0095 →
ANENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded Nov 6, 2020
From: DAVLYN MANUFACTURING CO., LLC; DARCO SOUTHERN, LLC; DAVLYN GROUP HOLDINGS, LLC; NORFAB, LLC; AMATEX, LLC
To: WEBSTER BANK, NATIONAL ASSOCIATION
Reel/Frame 054341/0318 →
SECURITY INTEREST Recorded May 1, 2018
From: DAVLYN MANUFACTURING CO., LLC
To: WEBSTER BANK, NATIONAL ASSOCIATION
Reel/Frame 045685/0416 →
CHANGE OF NAME Recorded Apr 17, 2018
From: DAVLYN MANUFACTURING CO., INC.
To: DAVLYN MANUFACTURING CO., LLC
Reel/Frame 045967/0239 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2009
From: FLASHER, GARY L.
To: DAVLYN MANUFACTURING COMPANY, INC.
Reel/Frame 023388/0246 →
Continuity (1)
Provisional Application 61088211 · Aug 12, 2008