IP Library Granted Patent US 8,110,428
Granted Patent B2
US 8,110,428 · App. 12/323,357 · Granted Feb 7, 2012

Thin-film photovoltaic devices

Assignee: Sunlight Photonics Inc.
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Quick Facts
Patent No.
US 8,110,428
App. No.
12/323,357
Granted
Feb 7, 2012
Kind
B2
Abstract

A method is provided for producing a thin-film photovoltaic device. The method includes forming on a substrate a first thin-film absorber layer using a first deposition process. A second thin-film absorber layer is formed on the first thin-film absorber layer using a second deposition process different from the first deposition process. The first and second thin-film absorber layers are each photovoltaically active regions and the second thin-film absorber layer has a smaller concentration of defects than the first thin-film absorber layer.

Claims (19)

1. A method of producing a thin-film photovoltaic device, comprising:

forming on a substrate a first thin-film absorber layer using a first deposition process; and

forming on the first thin-film absorber layer a second thin-film absorber layer using a second deposition process different from the first deposition process, wherein said second thin-film absorber layer has a smaller concentration of defects than the first thin-film absorber layer, and wherein the first and second thin-film absorber layers are each photovoltaically active regions, one of the first or second deposition processes being selected from the group consisting of a reacted particle deposition process, a reacted target deposition process and a co-evaporation deposition process.

2. The method of claim 1 , wherein at least one of the first and second deposition processes comprises deposition of CIGS.

3. The method of claim 1 , wherein said first deposition process is a reacted particle deposition process.

4. The method of claim 1 , wherein said second deposition process is a reacted target physical deposition process.

5. The method of claim 1 , wherein said second deposition is a co-evaporation deposition process.

6. The method of claim 1 , further comprising performing at least one surface treatment step following said first deposition process.

7. The method of claim 1 , further comprising chemically doping the second thin-film absorber layer step following said second deposition process.

8. The method of claim 1 , wherein said second thin-film absorber layer has a slower recombination rate than the first thin-film absorber layer.

9. The method of claim 1 , wherein said first and second thin-film absorber layers have essentially the same chemical composition and optical bandgap.

10. A method of producing a thin-film photovoltaic device, comprising:

forming on a substrate a first thin-film absorber layer using a first deposition process; and

forming on the first thin-film absorber layer a second thin-film absorber layer using a second deposition process different from the first deposition process, wherein said second thin-film absorber layer has a slower recombination rate than the first thin-film absorber layer, and wherein the first and second thin-film absorber layers are each photovoltaically active regions, wherein said second deposition process is a reacted target physical deposition process.

11. The method of claim 10 , wherein said first deposition process is a reacted particle deposition process.

12. A method of producing a thin-film photovoltaic device, comprising:

forming on a substrate a first thin-film absorber layer using a first deposition process; and

forming on the first thin-film absorber layer a second thin-film absorber layer using a second deposition process different from the first deposition process, wherein said first and second thin-film absorber layers have essentially the same chemical composition and optical bandgap, and wherein the first and second thin-film absorber layers are each photovoltaically active regions, wherein said second deposition process is a reacted target physical deposition process.

13. The method of claim 12 , wherein said first deposition process is a reacted particle deposition process.

Assignments (8)
CHANGE OF NAME Recorded May 17, 2019
From: SUNLIGHT PHOTONICS INC.
To: SUNLIGHT AEROSPACE INC.
Reel/Frame 049217/0818 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT SERIAL NO. 13/856,592 PREVIOUSLY RECORDED AT REEL: 034961 FRAME: 0933. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 26, 2015
From: VENEARTH FUND, LLC
To: SUNLIGHT PHOTONICS INC.
Reel/Frame 035110/0526 →
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2015
From: VENEARTH FUND, LLC
To: SUNLIGHT PHOTONICS INC.
Reel/Frame 034961/0933 →
AMENDMENT NO. 5 TO PATENT AND TRADEMARK SECURITY AGREEMENT Recorded Jan 17, 2014
From: SUNLIGHT PHOTONICS INC.
To: VENEARTH FUND, LLC
Reel/Frame 032087/0659 →
AMENDMENT NO. 4 TO PATENT AND TRADEMARK SECURITY AGREEMENT Recorded Jul 29, 2013
From: SUNLIGHT PHOTONICS INC.
To: VENEARTH FUND, LLC
Reel/Frame 030918/0922 →
AMENDMENT NO. 3 TO PATENT AND TRADEMARK SECURITY AGREEMENT Recorded Feb 22, 2013
From: SUNLIGHT PHOTONICS INC.
To: VENEARTH FUND, LLC
Reel/Frame 029855/0507 →
SECURITY AGREEMENT Recorded Oct 22, 2010
From: SUNLIGHT PHOTONICS INC.
To: VENEARTH FUND, LLC
Reel/Frame 025184/0607 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2008
From: FROLOV, SERGEY; BRUCE, ALLAN JAMES; CYRUS, MICHAEL
To: SUNLIGHT PHOTONICS INC.
Reel/Frame 021892/0290 →
Continuity (1)
Related Publication 20100129957A1 · May 27, 2010