Rubber shield plate for mining dump trucks or freight train cars
A cover made of an elastomer material to act as protection for a steel hopper of very heavy-duty trucks and train cars. The cover protects the metallic hopper or cars from shocks from boulders and material of varied granulometry, in addition to providing protection against abrasion, unloading and corrosion. Fastening elements prevent the cover from loosing as a result of the dragging generated by the unloading of materials from the hopper. The protection provided by the cover increases equipment availability and decreases stopping time during repairs.
1. A hopper of a truck or train car comprising:
a floor;
a rubber shield plate fixed to the floor, the rubber shield plate including an upper surface;
a first plurality of totes formed in the floor and a second plurality of holes formed in the rubber shield plate, the first and second plurality of holes being aligned with each other;
bolts extending through the aligned first and second plurality of holes to secure the rubber shield plate to the floor, each of the bolts including a bolt head;
rubber covering the bolt heads with the bolt heads being embedded in the rubber;
wherein each of the bolt heads is disposed within the respective hole in the rubber shield plate and is disposed below the upper surface of the rubber shield plate, and the rubber fills the respective hole in the rubber shield plate, the rubber being flush with the upper surface of the rubber shield plate; and
the holes in the rubber shield plate are tapered outwardly from a juncture with the floor to the upper surface so that the holes are larger in dimension at the upper surface than at the juncture, and wherein the rubber that fills the respective hole in the rubber shield plate is tapered.
2. The hopper of claim 1 , further comprising an additional bolt extending through the rubber shield plate and through the floor, the additional bolt including an additional bolt head that is disposed above the upper surface of the rubber shield plate, and rubber disposed on the upper surface of the rubber shield plate and embedding the additional bolt head.
3. The hopper of claim 1 , wherein the holes in the floor have a diameter less than a diameter of the holes in the rubber shield plate.
4. The hopper of claim 1 , wherein the rubber shield plate comprises rubber plies and steel meshes.
5. The hopper of claim 1 , wherein the rubber filling the second plurality of holes in the rubber shield plate each have a length extending from a bottom surface of the rubber shield plate to the upper surface that is substantially equal to the length of each of the second plurality of holes in the rubber shield plate extending from the bottom surface thereof to the upper surface thereof.
6. The hopper of claim 1 , wherein the rubber shield plate comprises a double layer of rubber, the rubber layers having different levels of hardness.