IP Library Granted Patent US 8,146,376
Granted Patent B1
US 8,146,376 · App. 12/353,852 · Granted Apr 3, 2012

System and methods for actively controlling an HVAC system based on air cleaning requirements

Assignee: Research Products Corporation
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Quick Facts
Patent No.
US 8,146,376
App. No.
12/353,852
Filed
Jan 14, 2009
Granted
Apr 3, 2012
Kind
B1
Art Unit
3744
USPC
62/157
Abstract

An active air cleaning controller is connected to a forced air heating, ventilation and air conditioning (HVAC) system. The active air cleaning controller uses call signals from a thermostat to the HVAC system and/or sensor signals to determine when, and for how long, the blower of the HVAC system has been active and whether to independently activate the blower. The active air cleaning controller uses at least the collected information regarding the blower run time to determine when to activate the blower, in addition to its use within the HVAC system, to cycle and thus clean the air in a living environment independently of call signals used to activate heating and/or cooling functions of the HVAC system.

Claims (46)

1. A method for automatically controlling a blower of an HVAC system, comprising:

monitoring at least a first call line connected to the HVAC system from a control unit of the HVAC system for a presence or an absence of a blower call signal on at least the first call line over a given monitoring time period;

determining an amount of total run time that the blower of the HVAC system has been active in response to the presence or absence of the blower call signal on at least the first call line of the HVAC system over a given measurement time period throughout the given monitoring time period;

determining if an amount of time left in the monitoring period is greater than zero;

reducing, if the amount of time left in the monitoring period is greater than zero, the amount of time left in the monitoring period by an initial time of the given measurement period;

determining an amount of remaining run time that the blower of the HVAC system is desired to be active during the given monitoring period;

determining if the amount of reduced time left in the monitoring period is greater than the remaining run time that the blower of the HVAC system is to be active; and

activating, if the amount of reduced time left in the monitoring period is not greater than the determined amount of remaining run time that the blower of the HVAC system is to be active, the blower of the HVAC system.

2. The method of claim 1 , wherein activating the blower of the HVAC system comprises sending a call signal across a call line connected to the HVAC system.

3. The method of claim 1 , further comprising:

waiting a first time period after a call for cooling before activating the blower of the HVAC system.

4. A method for automatically controlling a blower adapted to clean air comprising:

monitoring a state of the blower over a given monitoring time period;

determining a current cumulative length of blower operation during a given measurement time period throughout the given monitoring time period;

determining if an amount of time left in the monitoring period is greater than zero;

reducing, if the amount of time left in the monitoring period is greater than zero, the amount of time left in the monitoring period by an initial time of the given measurement period:

determining an amount of desired remaining blower runtime based on the current cumulative length of blower operation and a desired minimum length of blower operation;

activating the blower if the amount of desired remaining blower runtime is at least as long as an amount of time remaining in the monitoring time period.

5. The method of claim 4 , wherein monitoring a state of the blower over a monitoring time period comprises monitoring at least one call line from a control system at least indirectly connected to the blower.

6. The method of claim 5 , wherein monitoring at least one call line of a control system at least indirectly connected to the blower comprises monitoring at least one of a heating call line, a cooling call line and a blower call line of an HVAC system.

7. The method of claim 6 , wherein the control system at least indirectly connected to the blower is a zone panel of an HVAC system associated with the blower.

8. The method of claim 5 , wherein the control system at least indirectly connected to the blower is a thermostat of an HVAC system associated with the blower.

9. A controller system for a blower adapted to actively clean air, comprising:

an active air cleaning controller in communication with an HVAC controller and a thermostat, wherein the active air cleaning controller includes a first timer, which represents a remaining time of a blower run time monitoring time period, and a second timer, which represents a remaining runtime of the blower; and

an HVAC blower in operable communication with the HVAC controller, wherein the active air cleaning controller activates the HVAC blower if the remaining runtime of the blower is not less than the remaining time of the blower run time monitoring time period.

10. The controller system of claim 9 , wherein the second timer responds to call signals on at least one of a heating call line, a cooling call line and a blower call line to track at least one of the cumulative runtime of the blower and the remaining runtime of the blower.

11. The controller system of claim 9 , wherein:

the first timer is a count-up timer that tracks an elapsed time of the first time period; and

the second timer is a count-up timer that tracks a cumulative runtime of the blower.

12. The controller system of claim 9 , wherein:

the first timer is a count-down timer that tracks the remaining time of the first time period; and

the second timer is a count-down timer that tracks a remaining runtime of the blower.

13. The controller system of claim 9 , further comprising an air cleaning unit in operable communication with the HVAC blower.

14. The controller system of claim 13 , wherein the air cleaning unit is in operable communication with the active air cleaning controller.

15. The controller system of claim 9 , wherein the HVAC controller is in direct communication with the thermostat.

16. A method of automatically controlling a blower to clean air through an HVAC system, comprising:

monitoring a first call line from a control unit of the HVAC system for a presence or an absence of a blower call signal on the first call line over a given monitoring time period;

determining an amount of accumulated run time that the blower of the HVAC system has been active in response to the presence or absence of the blower call signal on the first call line of the HVAC system over a given measurement time period throughout the given monitoring time period;

determining if an amount of time remaining in the monitoring time period has expired;

reducing, if the amount of time left in the monitoring period has not expired, the amount of time left in the monitoring period by an initial time of the given measurement period;

determining a remaining amount of desired blower runtime in the reduced monitoring time period;

determining if the amount of time left in the reduced monitoring period is greater than the remaining run time that the blower is to be active; and

activating the blower if the remaining amount of desired blower runtime is not less than the remaining time of the reduced monitoring period.

17. The method of claim 16 , wherein the activating step further comprises:

determining if the remaining time of the reduced monitoring period is greater than a pre-determined minimal blower operation time period; and

activating the blower if the remaining time of the reduced monitoring period is not less than the pre-determined minimal blower operation time period.

Assignments (4)
ASSIGNMENT OF PATENT SECURITY AGREEMENT, RECORDED ON OCTOBER 15, 2025 AT REEL/FRAME 73109/0707 Recorded Jul 16, 2026
From: GOLDMAN SACHS BANK USA, AS EXISTING AGENT
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 075998/0444 →
PATENT SECURITY AGREEMENT Recorded Oct 15, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073109/0707 →
SECURITY INTEREST Recorded Oct 6, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 073007/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2009
From: WILLIAMS, STEPHEN; ESTIBAN, MARWAN E.; GAVIN, JAMESON P.
To: RESEARCH PRODUCTS CORPORATION
Reel/Frame 022243/0573 →
Continuity (1)
Provisional Application 61020892 · Jan 14, 2008