Apparatus and method for on-line detecting welding part of strip
There is provided an on-line detection system and method for a weld of a steel strip, which can emit a laser beam onto the surface of a steel strip moving at a high speed and measure the reflectivity of the laser beam reflecting from the same, thereby detecting the weld of the steel strip easily on-line. In the on-line detection system, reflectivity measuring means emits a laser beam onto a moving steel strip and continuously measuring the reflectivity of the laser beam returning from the surface of the steel strip, and signal processing means detects a weld of the steel strip based on change in the reflectivity measured on the weld.
1. An on-line detection system for a weld of a steel strip comprising:
reflectivity measuring means for emitting a laser beam onto a moving steel strip and continuously measuring a reflectivity of the laser beam returning from a surface of the steel strip; and
signal processing means for detecting the weld of the steel strip based on change in a reflectivity measured on the weld,
wherein the reflectivity measuring means includes:
a laser beam generator for generating the laser beam;
a focusing lens for focusing the laser beam;
a collecting lens for collecting the laser beam reflecting from the surface of the steel strip;
a light detector for outputting an electric signal corresponding to a reflectivity of the collected laser beam; and
a beam adjuster for adjusting a cross section of the laser beam generated by the laser beam generator,
wherein the signal processing means adjusts a weld-determining signal level and a weld-determining time interval according to a welding type.
2. The on-line detection system of claim 1 , wherein the beam adjuster adjusts the laser beam emitted onto the surface of the steel strip into a circular spot having a diameter of 4 mm to 6 mm or a line spot having a width of 2 mm to 5 mm and a length of 30 mm to 50 mm.
3. The on-line detection system of claim 1 , wherein the focusing lens comprises a spherical lens or a cylindrical lens.
4. The on-line detection system of claim 1 , wherein the laser beam emitted onto the surface of the steel strip has a shape selected from a group consisting of a point, a circle and a line.
5. The on-line detection system of claim 1 , wherein the signal processing means determines a specific point on the surface of the steel strip as the weld if a reflectivity of the laser beam returning from the specific point is out of a preset threshold value.
6. The on-line detection system of claim 1 , wherein the reflectivity measuring means emits the laser beam continuously at an angle ranging from 80° to 100° with respect to the surface of the steel strip.
7. The on-line detection system of claim 6 , wherein the reflectivity measuring means emits the laser beam perpendicularly to the surface of the steel strip.
8. An on-line detection method for a weld of a steel strip, comprising steps of:
(a) emitting a laser beam onto a surface of a steel strip which is being transported;
(b) continuously detecting the laser beam reflecting from the surface;
(c) measuring a reflectivity of the reflecting laser beam; and
(d) locating the weld based on change in the reflectivity,
wherein step (a) generates the laser beam and focuses the laser beam on the steel strip being transported,
wherein step (a) further comprises adjusting a cross section size of the laser beam generated, and
wherein step (c) further comprises adjusting a weld determining signal level and a weld-determining time interval according to a welding type.
9. The on-line detection method of claim 8 , wherein the step (a) emits the laser beam perpendicularly onto the surface of the steel strip.
10. The on-line detection method of claim 8 , wherein the step (b) continuously detects the laser beam reflecting from at least two points arranged in a width direction of the steel strip.
11. The on-line detection method of claim 8 , wherein the step (d) comprises determining a specific point on the surface of the steel strip as the weld if the reflectivity of the laser beam returning from the specific point is out of a preset threshold value.