IP Library Granted Patent US 8,221,030
Granted Patent B1
US 8,221,030 · App. 12/497,431 · Granted Jul 17, 2012

Cover for a liquid reservoir

Assignee: Versaflex, Inc.
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Quick Facts
Patent No.
US 8,221,030
App. No.
12/497,431
Granted
Jul 17, 2012
Kind
B1
Abstract

A seismic-resistant fluid reservoir cover includes a plurality of panels and a network of flexible membranes coupled to adjacent panels. The flexible membranes are made of a potable water approved material, and the panels and the membranes create a fluid tight seal. Each panel in the reservoir cover is able to move along three directional axes independently of the adjacent panels while maintaining the fluid tight seal, at least in part because of the flexibility or the slack in the flexible membrane. A support member, such as a backer rod, may also be positioned in the spaces between the panels.

Claims (31)

1. A reservoir cover comprising:

a plurality of cover structures that define interlocking channels;

a network of flexible membranes that are positioned to extend vertically downward into the interlocking channels and that define a plurality of substantially orthogonal intersections, the membranes comprising flange portions, and wherein the membrane is made of a potable water approved material;

an adhesive positioned on an interface of the upper portion of the cover structures and the flange portions of the membranes to couple the membranes to the cover structures; and

an outer coating positioned over the flanges, over the adhesive, and over at least part of the upper portion of the cover structures, wherein the membranes, the adhesive, and the outer coating are bonded together to form a substantially fluid tight seal.

2. The reservoir cover of claim 1 , further comprising a network of support members that are positioned in the interlocking channels and that define a plurality of substantially orthogonal intersections.

3. The reservoir cover of claim 2 , wherein the network of support members comprise a backer rod.

4. The reservoir cover of claim 2 , wherein the membrane, the adhesive, and the outer coating comprise the same material.

5. The reservoir cover of claim 4 , wherein the membrane, the adhesive, and the outer coating form a monolithic system.

6. The reservoir cover of claim 2 , wherein the membranes each comprise a groove and wherein the support members are positioned in the grooves.

7. The reservoir cover of claim 1 , wherein the bonding between the membrane and the cover structures allows portions of the membrane positioned within the channel to freely disengage contact with the cover structures.

8. The reservoir cover of claim 1 , wherein the membrane, the adhesive, and the outer coating comprise polyurea.

9. The reservoir cover of claim 1 , wherein the flexible membranes are about 80 to 100 millimeters thick and wherein the outer coating is about 80 to 120 millimeters thick.

10. The reservoir cover of claim 1 , wherein the cover structures comprise concrete.

11. The reservoir cover of claim 10 , wherein the dimensions of the cover structures are about 100 feet by 100 feet by 6 inches.

12. The reservoir cover of claim 1 , wherein the channels are about 4 to 8 inches across.

13. The reservoir cover of claim 1 , wherein the interlocking channels define a predetermined distance between adjacent cover structures, and wherein the flexibility of the membrane and the slack of the membrane allow a cover structure to be displaced along any axis, wherein the distance of the displacement allowed is about 50% of the predetermined distance.

14. A fluid reservoir cover comprising:

a plurality of panels that define interlocking channels; and

a network of flexible membranes positioned to extend vertically downward in the interlocking channels, the membranes comprising a water potable material and comprising flange portions,

wherein at least a portion of the flange portions project across an upper surface of the panels and are coupled to an upper surface of the respective panels to define a substantially horizontal seal that is substantially fluid tight and an outer layer is positioned over at least part of the flanges and over at least part of the upper surface of the panels, wherein the membranes and the outer layer are bonded together to form a substantially fluid tight seal that is disposed substantially horizontally.

15. The fluid reservoir cover of claim 14 , wherein the membranes also define substantially vertical seals disposed at least partially in the interlocking channels.

16. The fluid reservoir cover of claim 14 , wherein the interlocking channels define a predetermined distance between adjacent panels, and wherein the flexibility of the membrane and the slack of the membrane allow a panel to be displaced from an initial position along any directional axis, wherein the distance of the displacement is about 50% greater than the predetermined distance.

17. A method of forming a reservoir cover, the method comprising:

positioning a plurality of panels to define interlocking channels;

applying an adhesive layer to a dorsal surface of the plurality of panels;

positioning a network of membranes at least partially within in the interlocking channels, wherein the network of membranes comprises flanges and wherein the flanges contact the adhesive layer when the network of membranes is positioned within the interlocking channels; and

applying an outer layer to at least a portion of a surface of the flanges so as to bond the outer layer, the adhesive and the flanges to form a fluid tight seal.

18. The method of claim 17 , further comprising applying the outer layer to at least a portion of a surface of the panels.

19. The method of claim 18 , wherein the network of membranes define substantially orthogonal intersections.

20. The method of claim 18 , wherein the adhesive layer, the flanges, and the outer layer define substantially horizontal seals that are substantially fluid-tight.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENT NO. 10612196 ADD PATENT NO. 10612198 PREVIOUSLY RECORDED AT REEL: 058696 FRAME: 0261. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 10, 2022
From: VERSAFLEX, INC.
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 059002/0533 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 19, 2022
From: VERSAFLEX, INC.
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 058696/0261 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2021
From: BMO HARRIS BANK N.A.
To: VERSAFLEX, INC.; RAVEN LINING SYSTEMS INC.; VF SPECIALTY PRODUCTS; MILAMAR COATINGS, L.L.C.
Reel/Frame 055455/0901 →
PATENT SECURITY AGREEMENT Recorded Apr 24, 2019
From: VERSAFLEX INC.; RAVEN LINING SYSTEM INC.; VF SPECIALTY PRODUCTS, LLC; MILAMAR COATINGS L.L.C.
To: BMO HARRIS BANK N.A. , AS ADMINISTRATIVE AGENT
Reel/Frame 048991/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2009
From: HAYDU, JOSEPH
To: VERSAFLEX, INC.
Reel/Frame 023014/0421 →