IP Library Granted Patent US 8,227,224
Granted Patent B2
US 8,227,224 · App. 12/797,175 · Granted Jul 24, 2012

Method of making molded part comprising

Assignee: Ford Global Technologies, LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,227,224
App. No.
12/797,175
Granted
Jul 24, 2012
Kind
B2
Abstract

A method of making a molded part, including forming a liquid aggregate. A fungal inoculum and the liquid aggregate are inserted into a mold cavity. A portion of an object is inserted into the mold cavity. The fungal inoculum is grown into live mycelium that operably couples with the object. The mycelium is heated to terminate further growth and develop a composite part made of mycelium and the object.

Claims (22)

1. A method of making a molded part, comprising:

inserting a fungal inoculum and a mixture comprising a liquid and a nutrient for the fungal inoculum into a mold cavity;

inserting a portion of a mechanical device into the mold cavity such that a portion of the mechanical device is exposed by not being inserted in the mold cavity;

growing the fungal inoculum into live mycelium that operably couples with the portion of the mechanical device inserted in the mold cavity, and such that the mycelium does not couple to exposed portion of the mechanical device; and

heating the mycelium to terminate further growth and develop a molded part made of mycelium and the mechanical device.

2. The method of claim 1 , wherein the step of inserting a portion of a mechanical device further comprises:

inserting a portion of one of a hinge assembly, latch assembly, and fastener assembly into the mold cavity.

3. The method of claim 1 , wherein the step of inserting a portion of a mechanical device into the mold cavity further comprises:

inserting a portion of the mechanical device having apertures through which the live mycelium grows.

4. The method of claim 1 , wherein the step of inserting a portion of a mechanical device into the mold cavity further comprises:

inserting a portion of the mechanical device having a porous surface area into the mold cavity.

5. The method of claim 1 , further comprising:

pressurizing the mold cavity.

6. The method of claim 1 , further comprising:

constructing the mechanical device from one of plastic and metal.

7. The method of claim 1 , wherein the step of inserting a fungal inoculum and a mixture comprising a liquid and a nutrient for the fungal inoculum into a mold cavity further comprises:

inserting a plasticizer in the form of polymer particles into the mold cavity.

8. The method of claim 1 , wherein the step of inserting a fungal inoculum and a mixture comprising a liquid and a nutrient for the fungal inoculum into a mold cavity further comprises:

inserting nanoparticles into the mold cavity.

9. The method of claim 1 , wherein the step of inserting a fungal inoculum and a mixture comprising a liquid and a nutrient for the fungal inoculum into a mold cavity further comprising:

injecting the fungal inoculum and the mixture comprising a liquid and a nutrient through an injection port disposed on the mold cavity.

10. A molded part produced by the method of claim 1 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2010
From: KALISZ, RAYMOND EDWARD, MR.
To: VISTEON GLOBAL TECHNOLOGIES, INC.
Reel/Frame 024510/0631 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2010
From: VISTEON GLOBAL TECHNOLOGIES, INC.
To: AUTOMOTIVE COMPONENTS HOLDINGS, LLC
Reel/Frame 024510/0642 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2010
From: AUTOMOTIVE COMPONENTS HOLDINGS, LLC
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 024510/0717 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2010
From: ROCCO, CHARLES ALAN, MR.
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 024510/0757 →
Continuity (1)
Related Publication 20110268980A1 · Nov 3, 2011