IP Library Granted Patent US 8,236,392
Granted Patent B2
US 8,236,392 · App. 12/009,835 · Granted Aug 7, 2012

Base for turf system

Assignee: Brock USA, LLC
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Quick Facts
Patent No.
US 8,236,392
App. No.
12/009,835
Granted
Aug 7, 2012
Kind
B2
Abstract

An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.

Claims (8)

1. A turf underlayment layer configured to support an artificial turf assembly, the turf underlayment layer having panels including edges configured to interlock with the edges of adjacent panels to form a plurality of vertical interlocking connections capable of substantially preventing relative vertical movement of one panel with respect to an adjacent connected panel, where the panels are made from a plurality of beads bonded together to produce a substantially water-impervious surface, where the plurality of vertical interlocking connections have alternating top side and bottom side flaps along the edge, the alternating flaps substantially allowing horizontal thermal expansion and further substantially restricting non-thermally generated relative horizontal movement of one panel with respect to an adjacent connected panel, and where the edges include cooperating projections and grooves on the top side flaps and the bottom side flaps forming the interlocking connection between two adjacent panels, and where at least one of the cooperating projections is a protruding dovetail on one of the top side flap and bottom side flap that is configured to engage a cooperating recessed dovetail on a corresponding mating flap.

2. An underlayment layer configured to support an artificial turf assembly, the underlayment layer comprising a panel having edges, the panel including a core with a top side and a bottom side, the top side having a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly and the bottom side includes a plurality of spaced apart, downwardly oriented projections that define channels suitable for water flow, and wherein bottom side projections adjacent to the edges are arranged to form channels having a wider spacing at the edges than at locations spaced away from the edges, the wider spaced channel edges of adjacent panels being capable of being assembled together enabling a substantially continuous channel suitable for water flow between adjacent panels.

3. The underlayment layer of claim 2 where a plurality of drain holes connect the top channels for fluid communication with the bottom channels.

4. The underlayment layer of claim 2 where the top side of the core is configured to impede the flow of infill constituent particles along the top channels.

5. The underlayment layer of claim 2 in combination with an artificial turf assembly that includes an infill material, the top side projections having tapered sides that intersect at the top side channels to form an infill trap in the channel that is configured to substantially prevent free-flow of the infill material.

6. The underlayment layer of claim 2 including a grit material applied to the underlayment layer.

7. The underlayment layer of claim 6 where the grit material is applied to the projections.

8. The underlayment layer of claim 2 wherein the wider spaced channels have funnel edges formed at the ends of the channels.

Assignments (13)
FIRST LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073891/0555 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073899/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2025
From: BROCK USA, LLC
To: PLAYCORE ACQUISITION SUB XVI, LLC
Reel/Frame 071536/0896 →
CHANGE OF NAME Recorded Jun 26, 2025
From: PLAYCORE ACQUISITION SUB XVI, LLC
To: BROCK USA, LLC
Reel/Frame 071751/0203 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: JSP INTERNATIONAL LLC
To: BROCK USA, LLC
Reel/Frame 047328/0949 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: JSP SPECIALTY FOAMS LLC
To: BROCK USA, LLC
Reel/Frame 047329/0190 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: JSP SPECIALTY FOAMS LLC
To: BROCK USA, LLC
Reel/Frame 047329/0501 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: MIDFIRST BANK
To: BROCK USA, LLC
Reel/Frame 047327/0764 →
SECURITY INTEREST Recorded Aug 9, 2017
From: BROCK USA, LLC
To: MIDFIRST BANK
Reel/Frame 043249/0961 →
SECURITY INTEREST Recorded Jul 6, 2017
From: BROCK USA, LLC
To: JSP INTERNATIONAL LLC
Reel/Frame 043100/0139 →
SECURITY INTEREST Recorded Aug 22, 2014
From: BROCK USA, LLC
To: JSP SPECIALTY FOAMS, LLC
Reel/Frame 033590/0444 →
SECURITY AGREEMENT Recorded Apr 12, 2012
From: BROCK USA, LLC
To: JSP SPECIALTY FOAMS LLC
Reel/Frame 028037/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2008
From: SAWYER, STEVEN LEE; SAWYER, DANIEL C.; RUNKLES, RICHARD R.
To: BROCK USA, LLC
Reel/Frame 020664/0474 →
Continuity (5)
Provisional Application 60881293 · Jan 19, 2007
Provisional Application 60927975 · May 7, 2007
Provisional Application 61000503 · Oct 26, 2007
Provisional Application 61003731 · Nov 20, 2007
Related Publication 20080176010A1 · Jul 24, 2008