IP Library Granted Patent US 8,266,897
Granted Patent B2
US 8,266,897 · App. 11/646,438 · Granted Sep 18, 2012

Low temperature emission system having turbocharger bypass

Assignee: Caterpillar Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,266,897
App. No.
11/646,438
Granted
Sep 18, 2012
Kind
B2
Abstract

An exhaust system for an engine is disclosed. The exhaust system may have a NOx reducer located to receive exhaust from the engine, and a bypass circuit configured to selectively pass supercharged air to the NOx reducer. The exhaust system may also have a valve disposed within the bypass circuit to regulate the flow of supercharged air, and a controller in communication with the valve. The controller may be configured to move the valve to pass the supercharged air and cool the exhaust received by the NOx reducer. The controller may also be configured to move the valve to reduce the passing of the supercharged air and remove sulfur compounds from the NOx reducer.

Claims (35)

1. An exhaust system for an engine, comprising:

a NOx reducer located to receive exhaust from the engine;

a bypass circuit configured to selectively pass supercharged air to the NOx reducer;

a valve disposed within the bypass circuit to regulate the flow of supercharged air; and

a controller in communication with the valve, the controller being configured to:

move the valve to pass the supercharged air and cool the exhaust received by the NOx reducer; and

move the valve to reduce the passing of the supercharged air and remove sulfur compounds from the NOx reducer.

2. The exhaust system of claim 1 , wherein the supercharged air cools the exhaust below about 400° C.

3. The exhaust system of claim 1 , wherein the passing of the supercharged air is completely stopped to initiate removal of the sulfur compounds.

4. The exhaust system of claim 1 , wherein the supercharged air is directed from downstream of a compressor to the NOx reducer.

5. The exhaust system of claim 1 , further including a temperature sensor configured to indicate a temperature of the NOx reducer, wherein the controller moves the valve to cool the exhaust in response to the temperature of the NOx reducer.

6. The exhaust system of claim 1 , wherein the controller moves the valve to cool the exhaust in response to an estimated temperature.

7. The exhaust system of claim 1 , wherein the controller moves the valve to remove the sulfur compounds in response to an elapsed period of time.

8. The exhaust system of claim 1 , wherein reducing the passing of the supercharged air increases the exhaust temperature.

9. The exhaust system of claim 8 , wherein the exhaust temperature is increased above about 450° C.

10. A method of treating an exhaust flow, comprising:

passing supercharged air to the exhaust flow; and

initiating a desulfation process by reducing the passing of supercharged air to the exhaust flow.

11. The method of claim 10 , wherein the supercharged air cools the exhaust below about 400° C.

12. The method of claim 10 , wherein reducing the passing of the supercharged air increases the exhaust temperature above about 450° C.

13. The method of claim 10 , wherein initiating a desulfation process includes completely stopping the passing of the supercharged air.

14. The method of claim 10 , further including sensing a temperature of the exhaust flow, wherein the passing of supercharged air is in response to the sensed temperature.

15. The method of claim 10 , further including estimating a temperature of the exhaust flow, wherein the passing of supercharged air is in response to the estimated temperature.

16. The method of claim 10 , wherein initiating a desulfation process is in response to an elapsed period of time.

17. The method of claim 10 , further including removing NOx from the exhaust flow, wherein the passing of supercharged air improves the NOx removal ability.

18. The method of claim 17 , wherein the desulfation process improves the NOx removal capacity.

19. A power unit, comprising:

an engine configured to combust a fuel/air mixture and produce a flow of exhaust;

a turbocharger configured to receive the flow of exhaust and compress air directed into the engine;

a catalytic device situated downstream of the turbocharger to remove NOx from the exhaust;

a bypass circuit configured to selectively pass a portion of the compressed air from the turbocharger to cool the catalytic device; and

a controller configured to reduce the passing of compressed air to remove sulfur compounds from the catalytic device.

20. The power unit of claim 19 , wherein:

the compressed air cools the catalytic device below about 400° C.; and

the reduced passing of the compressed air increases the exhaust temperature above about 450° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2007
From: DRISCOLL, JAMES JOSHUA; BOND, MICHAEL STEVEN; VERKIEL, MAARTEN; HAUGHNEY, MICHAEL ANTHONY
To: CATERPILLAR INC.
Reel/Frame 019112/0697 →
Continuity (1)
Related Publication 20080155971A1 · Jul 3, 2008