Cutting method using a laser having at least one ytterbium-based fiber, in which at least the power of the laser source, the diameter of the focused beam and the beam quality factor are controlled
View Patent ↗The invention relates to method for cutting a part using a laser beam, involving the use of laser beam generation means comprising at least one ytterbium-based fibre having a wavelength of between 1 and 4 μm in order to generate the laser beam. The laser beam is selected to have a power of less than 100 kW, a power density of at least 1 MW/cm2, a focused beam diameter of at least 0.1 mm and a quality factor (BPP) of less than 10 mm·mrad.
1. A method of cutting a workpiece with a laser beam, wherein laser beam generation means comprising at least one ytterbium-containing fiber and having a wavelength between 1 and 4 μm, are used to generate the laser beam, and wherein the laser beam is selected so as to have:
a power of less than 100 kW;
a power density of at least 1 MW/cm 2 ;
a focused beam diameter of at least 0.1 mm; and
a beam parameter product (BPP) of less than 10 mm·mrad.
2. The method of claim 1 , wherein the fiber is formed from an ytterbium-doped core clad with silica.
3. The method of claim 1 , wherein the laser beam generated by the ytterbium-based fiber has a wavelength of between 1.04 and 3 μm.
4. The method of claim 3 wherein the laser beam generated by the ytterbium-based fiber has a wavelength of about 1.07 μm.
5. The method of claim 1 , wherein the quality factor (BPP) of the laser is between 1 and 8 mm·mrad.
6. The method of claim 5 wherein the quality factor (BPP) of the laser is between 2 and 6 mm·mrad.
7. The method of claim 1 , wherein the laser beam has a power of between 0.1 and 40 kW.
8. The method of claim 7 , wherein the laser beam has a power of between 0.5 and 15 kW.
9. The method of claim 1 , wherein the laser beam has a power density between 1.5 and 20 MW/cm 2 .
10. The method of claim 1 , wherein the focused beam diameter is between 0.1 mm and 0.50 mm.
11. The method of claim 10 , wherein the focused beam diameter is between 0.13 and 0.40 mm.
12. The method of claim 1 , wherein the laser beam has a Raleigh length (Zr) of between 1 and 10 mm.
13. The method of claim 12 , wherein the laser beam has a Raleigh length (Zr) of between 2 and 7 mm.
14. The method of claim 1 , wherein the beam is used with an angular aperture (θ) of between 0.25° and 5° and an angle α of between 1.25° and 8°, corresponding to the angle defines by the diameter (2W 0 ) of the focused laser beam divided by the thickness (E) of the metal sheet or plate, these being such that the sum of the angles (α+θ) is between 1.5° and 8°.
15. The method of claim 1 , wherein the assist gas for the laser beam is chosen from nitrogen, helium, argon, oxygen, CO 2 and mixtures thereof, and optionally also contains one or more additional compounds chosen from H 2 and CH 4 .
16. The method of claim 1 , wherein the workpiece to be cut has a thickness of between 0.25 and 30 mm.
17. The method of claim 16 , wherein the workpiece to be cut has a thickness of between 0.40 and 20 mm.
18. The method of claim 2 , wherein the laser beam generated by the ytterbium-based fiber has a wavelength of between 1.04 and 3 μm.
19. The method of claim 18 , wherein the quality factor (BPP) of the laser is between 1 and 8 mm·mrad.
20. The method of claim 19 , wherein the laser beam has a power of between 0.1 and 40 kW and a power density between 1.5 and 20 MW/cm 2 .
21. The method of claim 20 , wherein the focused beam diameter is between 0.1 mm and 0.50 mm.
22. The method of claim 21 , wherein the laser beam has a Raleigh length (Zr) of between 1 and 10 mm.
23. The method of claim 22 , wherein the beam is used with an angular aperture (θ) of between 0.25° and 5° and an angle α of between 1.25° and 8°, corresponding to the angle defines by the diameter (2W 0 ) of the focused laser beam divided by the thickness (E) of the metal sheet or plate, these being such that the sum of the angles (α+θ) is between 1.5° and 8°.
24. The method of claim 23 , wherein the assist gas for the laser beam is chosen from nitrogen, helium, argon, oxygen, CO 2 and mixtures thereof, and optionally also contains one or more additional compounds chosen from H 2 and CH 4 .
25. The method of claim 24 , wherein the workpiece to be cut has a thickness of between 0.25 and 30 mm.