Imageable elements and methods useful for providing waterless printing plates
An imageable element can be imaged using non-ablative processes. This element has a non-silicone, non-crosslinked layer contiguous to and under an ink-repelling crosslinked silicone rubber layer. These elements can be used for providing lithographic printing plates useful for waterless printing (no fountain solution). Processing after imaging is relatively simple with either water or an aqueous solution consisting essentially of a surfactant or mechanical means to remove the crosslinked silicone rubber layer and a minor portion of the non-silicone, non-crosslinked layer in the imaged regions.
1. An imageable element imageable by non-ablative process useful for waterless printing, said element comprising a substrate having thereon, in order, the following contiguous essential layers:
an ink-accepting non-silicone, non-crosslinked layer comprising a first polymeric binder and an infrared radiation absorbing compound, wherein said first polymeric binder comprises recurring units that have been derived from a (meth)acrylonitrile and an N-substituted cyclic imide, and optionally recurring units that have been derived from a (meth)acrylamide, and
an ink-repelling crosslinked silicone rubber layer disposed directly on said non-silicone, non-crosslinked layer,
wherein said first polymeric binder is present in an amount of at least 60 weight % and said ink-receptive non-silicone, non-crosslinked layer has a dry coverage of from about 0.7 to about 3 g/m 2 and,
wherein said ink-accepting non-silicone, non-crosslinked layer has chemical resistance such that the loss in dry coating weight is less than 35% as demonstrated by soaking said dried ink-accepting non-silicone, non-crosslinked layer alone on a substrate for five minutes in a 2-butoxyethanol:water 80:20 weight solution at room temperature.
2. The element of claim 1 wherein said ink-repelling crosslinked silicone rubber layer is derived from either Composition I or Composition II defined as follows:
Composition I that comprises:
(a) a polysiloxane material having predominantly dimethylsiloxane units and siloxane units represented by the following Structure (PSR):
[Si(R 1 )(R 2 )—O]— (PSR)
wherein R 1 and R 2 are independently alkyl, aryl, and alkenyl groups as long as at least one is an alkenyl group,
(b) a silane crosslinking agent having SiH groups,
(c) a platinum catalyst, and
(d) optionally a stabilizer, or adhesion promoter, or both,
Composition II that comprises:
(a) a polydimethylsiloxane having SiOH, SiOR 3 , or SiOCOR 4 terminal groups, or any combination thereof, wherein R 3 and R 4 are independently substituted or unsubstituted alkyl, aryl, or alkenyl groups,
(b) a siloxane crosslinking agent having at least two of any of the SiOH, SiOR 3 , or SiOCOR 4 groups, wherein R 3 and R 4 are as defined above, and
(c) optionally a catalyst, adhesion promoter, or both.
3. The element of claim 1 wherein said ink-repelling crosslinked silicone rubber layer has a thickness of from about 0.5 to about 3.5 μm.
4. The element of claim 1 wherein said infrared radiation absorbing compound is an IR absorbing dye that is present only in said ink-accepting non-silicone, non-crosslinked layer in an amount of at least 8 weight %.
5. The element of claim 1 that is a lithographic printing plate precursor having an aluminum-containing substrate.
6. The element of claim 1 wherein said ink-accepting non-silicone, non-crosslinked layer comprises an adhesion promoting compound that promotes adhesion between said ink-accepting non-silicone, non-crosslinked layer and said ink-repelling crosslinked silicone rubber layer, and said adhesion promoting compound comprises one or more vinyl, SiH, SiOH, SiOR 3 , SiOCOR 4 , or epoxy groups wherein R 3 and R 4 are independently substituted or unsubstituted alkyl or aryl groups.
7. A method of making an imaged element suitable for waterless printing, said method comprising, without ablation:
A) imagewise exposing an imageable element that is imageable using a non-ablative process and useful for waterless printing using infrared radiation to provide both exposed and non-exposed regions in said imageable element,
said non-ablative imageable element comprising a substrate having thereon, in order, the following contiguous essential layers:
an ink-accepting non-silicone, non-crosslinked layer comprising a first polymeric binder and an infrared radiation absorbing compound, wherein said first polymeric binder comprises recurring units that have been derived from a (meth)acrylonitrile and an N-substituted cyclic imide, and optionally recurring units that have been derived from a (meth)acrylamide, and
an ink-repelling crosslinked silicone rubber layer disposed directly on said non-silicone, non-crosslinked layer, and
wherein said first polymeric binder is present in an amount of at least 60 weight % and said ink-receptive non-silicone, non-crosslinked layer has a dry coverage of from about 0.7 to about 3 g/m 2 and,
B) removing the ink-repelling crosslinked silicone rubber layer and an upper portion of less than 10% of said ink-accepting non-silicone, non-crosslinked layer in predominantly only in said exposed regions to provide an imaged element,
solely by:
a) contacting said imagewise exposed imageable element with water or an aqueous solution comprising less than 8 weight % organic solvents,
b) by applying mechanical removal means to said imagewise exposed imageable element, or
c) by a combination of contacting said imagewise exposed imageable element with water or an aqueous solution comprising less than 8 weight % organic solvents and applying mechanical removal means.
8. The method of claim 7 wherein said imagewise exposing is carried out at from about 70 to about 300 mJ/cm 2 .
9. The method of claim 8 wherein said ink-repelling crosslinked silicone rubber layer has a thickness of from about 0.5 to about 3.5 μm and is derived from either Composition I or Composition II defined as follows:
Composition I that comprises:
(a) a polysiloxane material having predominantly dimethylsiloxane units and siloxane units represented by the following Structure (PSR):
[Si(R 1 )(R 2 )—O]— (PSR)
wherein R 1 and R 2 are independently alkyl, aryl, and alkenyl groups as long as at least one is an alkenyl group,
(b) a silane crosslinking agent having SiH groups,
(c) a platinum catalyst, and
(d) optionally a stabilizer, or adhesion promoter, or both,
Composition II that comprises:
(a) a polydimethylsiloxane having SiOH, SiOR 3 , or SiOCOR 4 terminal groups, or any combination thereof, wherein R 3 and R 4 are independently substituted or unsubstituted alkyl, alkenyl, or aryl groups,
(b) a siloxane crosslinking agent having at least two of any of the SiOH, SiOR 3 , or SiOCOR 4 groups, wherein R 3 and R 4 are as defined above, and
(c) optionally a catalyst, adhesion promoter, or both, and
said infrared radiation absorbing compound is an IR absorbing dye that is present only in said ink-accepting non-silicone, non-crosslinked layer in an amount of at least 8 weight %.
10. The method of claim 7 wherein said ink-accepting non-silicone, non-crosslinked layer has chemical resistance such that the loss in dry coating weight is less than 35% as demonstrated by soaking said dried ink-accepting non-silicone, non-crosslinked layer alone on a substrate for five minutes in a 2-butoxyethanol:water 80:20 weight solution at room temperature.
11. The method of claim 7 wherein step B is carried out using a combination of water or said aqueous solution consisting essentially of a surfactant and a removal means.
12. A method of making printed images by waterless printing, said method comprising, without ablation:
A) imagewise exposing an imageable element that is imageable using a non-ablative process and useful for waterless printing using infrared radiation to provide both exposed and non-exposed regions in said imageable element,
said imageable element comprising a substrate having thereon, in order, the following contiguous essential layers:
an ink-accepting non-silicone, non-crosslinked layer comprising a first polymeric binder and an infrared radiation absorbing compound, wherein said first polymeric binder comprises recurring units that have been derived from a (meth)acrylonitrile and an N-substituted cyclic imide, and optionally recurring units that have been derived from a (meth)acrylamide, and
an ink-repelling crosslinked silicone rubber layer disposed directly on said non-silicone, non-crosslinked layer,
wherein said first polymeric binder is present in an amount of at least 60 weight % and said ink-receptive non-silicone, non-crosslinked layer has a dry coverage of from about 0.7 to about 3 g/m 2 and,
B) removing the ink-repelling crosslinked silicone rubber layer and an upper portion of less than 10% of said ink-accepting non-silicone, non-crosslinked layer in predominantly only said exposed regions to provide an imaged element, and
C) contacting said imaged element on-press with only a lithographic printing ink.
13. The method of claim 12 wherein said ink-repelling crosslinked silicone rubber layer has a thickness of from about 0.5 to about 3.5 μm and is derived from either Composition I or Composition II defined as follows:
Composition I that comprises:
(a) a polysiloxane material having predominantly dimethylsiloxane units and siloxane units represented by the following Structure (PSR):
[Si(R 1 )(R 2 )—O]— (PSR)
wherein R 1 and R 2 are independently alkyl, aryl, and alkenyl groups as long as at least one is an alkenyl group,
(b) a silane crosslinking agent having SiH groups,
(c) a platinum catalyst, and
(d) optionally a stabilizer, or adhesion promoter, or both,
Composition II that comprises:
(a) a polydimethylsiloxane having SiOH, SiOR 3 , or SiOCOR 4 terminal groups, or any combination thereof, wherein R 3 and R 4 are independently substituted or unsubstituted alkyl, alkenyl, or aryl groups,
(b) a siloxane crosslinking agent having at least two of any of the SiOH, SiOR 3 , or SiOCOR 4 groups, wherein R 3 and R 4 are as defined above, and
said ink-accepting non-silicone, non-crosslinked layer has chemical resistance such that the loss in dry coating weight is less than 35% as demonstrated by soaking said dried ink-accepting non-silicone, non-crosslinked layer alone on an aluminum substrate for five minutes in a 2-butoxyethanol:water 80:20 weight solution at room temperature.
14. The method of claim 12 wherein step B is carried out by:
a) contacting said imagewise exposed imageable element with water or an aqueous solution comprising less than 8 weight % organic solvents,
b) by applying a removal means to said imagewise exposed imageable element, or
c) by a combination of contacting said imagewise exposed imageable element with water or an aqueous solution comprising less than 8 weight % organic solvents and applying a removal means.
15. The method of claim 12 wherein said ink-accepting non-silicone, non-crosslinked layer has chemical resistance such that the loss in dry coating weight is less than 35% as demonstrated by soaking said dried ink-accepting non-silicone, non-crosslinked layer alone on a substrate for five minutes in a 2-butoxyethanol:water 80:20 weight solution at room temperature.
16. The method of claim 12 wherein said ink-repelling crosslinked silicone rubber layer is delaminated from said non-silicone, non-crosslinked in predominantly only said exposed regions during imagewise exposing step A.