Ultrasonic flaw detector and ultrasonic flaw detection method
An ultrasonic probe issues an ultrasonic wave to an object, receives a reflected wave from an object, and is provided with multiple piezoelectric elements. A three-dimensional display section displays three-dimensional flaw detection data superimposed on three-dimensional shape data of an object. The computer acquires a reflected ultrasonic wave signal from a reference object (reference). Based on the acquired signal, the computer corrects a reflected ultrasonic wave signal acquired from another object having the same material and shape as the reference. The computer allows the three-dimensional display section to display three-dimensional flaw detection data generated from a reflected ultrasonic wave signal resulting from a difference between a reference and an object.
1. An ultrasonic flaw detector comprising:
an ultrasonic probe including a plurality of piezoelectric elements which issues at least one ultrasonic wave to an object of interest and detects corresponding reflected ultrasonic wave signals occurring from the object of interest;
a pulser for supplying a driving signal to each piezoelectric element of the ultrasonic probe to issue the ultrasonic wave from the piezoelectric elements;
a receiver for receiving a reception signal to be the reflected ultrasonic wave signals from each piezoelectric element of the ultrasonic probe;
a delay time control section for assigning a different delay time to the driving signal and the reception signal for each of the piezoelectric elements;
a data recording section for recording data of the reflected ultrasonic wave signals received by the ultrasonic probe;
an image processing computer for
acquiring reference reflected ultrasonic wave signals from a reference object to be compared with the object of interest, correcting the reflected ultrasonic wave signals acquired from the object of interest having the same material and shape as the reference object, based on the reference reflected ultrasonic wave signals of the reference object,
generating three-dimensional flaw detection data based on a difference between the reference reflected ultrasonic signals as to the reference object and the reflected ultrasonic wave signals as to the object of interest, and
displaying on a three-dimensional display section the three-dimensional flaw detection data superimposed on previously acquired three-dimensional shape data of the object of interest.
2. The ultrasonic flaw detector according to claim 1 ,
wherein the reflected ultrasonic wave signals from the object of interest are acquired under the same condition as the reference object;
wherein, in the reflected ultrasonic wave signals from the object of interest, signal values at the same position as an extremum of each of the reference reflected ultrasonic wave signals and in the same area as a specific before-and-after area of the extremum are set so as to be sufficiently smaller than a maximum value of the signal resulting from the difference between the reference reflected ultrasonic signals from the reference object and the reflected ultrasonic wave signals acquired from the object of interest.
3. An ultrasonic flaw detection method of:
issuing an ultrasonic wave to an object of interest by supplying driving signals to a plurality of piezoelectric elements constituting an ultrasonic probe and receiving corresponding reflected ultrasonic wave signals from the object of interest by using the ultrasonic probe;
recording data of the reflected ultrasonic wave signals to a data recording section;
acquiring reference reflected ultrasonic wave signals from a reference object to be compared with the object of interest, correcting the reflected ultrasonic wave signals acquired from the object of interest having the same material and shape as the reference object, based on the reference reflected ultrasonic wave signals of the reference object, by an image processing computer;
generating three-dimensional flaw detection data from a difference between the reference reflected ultrasonic signals as to the reference object and the reflected ultrasonic wave signals as to the object of interest, by the image processing computer; and
displaying on a three-dimensional display section the three-dimensional flaw detection data superimposed on previously acquired three-dimensional shape data of the object of interest, by the image processing computer.
4. The ultrasonic flaw detection method according to claim 3 , wherein, in the reflected ultrasonic wave signals from the object of interest, signal values at the same position as an extremum of each of the reference reflected ultrasonic wave signals and in the same area as a specific before-and-after area of the extremum are set so as to be sufficiently smaller than a maximum value of the signal resulting from the difference between the reference reflected ultrasonic signals from the reference object and the reflected ultrasonic wave signals acquired from the object of interest.
5. An ultrasonic flaw detector comprising:
an ultrasonic probe including a plurality of piezoelectric elements which issues at least one ultrasonic wave to an object of interest and detects corresponding reflected ultrasonic wave signals occurring from the object of interest;
a pulser for supplying a driving signal to each piezoelectric element of the ultrasonic probe to issue the ultrasonic wave from the piezoelectric elements;
a receiver for receiving a reception signal to be the reflected ultrasonic wave signals from each piezoelectric element of the ultrasonic probe;
a delay time control section for assigning a different delay time to the driving signal and the reception signal for each of the piezoelectric elements;
a data recording section for recording data of the reflected ultrasonic wave signals received by the ultrasonic probe;
an image processing computer for generating three-dimensional flaw detection data from the data of the reflected ultrasonic wave signals recorded in the data recording section; and
a three-dimensional display section for displaying the three-dimensional flaw detection data superimposed on one or more pieces of previously acquired three-dimensional shape data of the object of interest,
wherein the computer is configured to hide the three-dimensional flaw detection data included in a three-dimensional area specified on the three-dimensional display section, when specifying two points on the three-dimensional display section with a pointer, by generating a two-dimensional area whose diagonal corresponds to a straight line connecting the two points, and by generating a three-dimensional rectangular parallelepiped area as a hidden area that is generated by cutting off the two-dimensional area in a depth direction of the three-dimensional shape of the object of interest along a viewing direction.
6. An ultrasonic flaw detection method of issuing an ultrasonic wave to an object of interest and receiving its reflected ultrasonic wave signal from the object by using an ultrasonic probe comprising a plurality of piezoelectric elements, and then inspecting inside the object based on the reflected ultrasonic wave signal from the object, the method comprising the steps of:
hiding three-dimensional flaw detection data included in a three-dimensional area specified on a three-dimensional display section, when specifying two points on the three-dimensional display section with a pointer, by generating a two-dimensional area whose diagonal corresponds to a straight line connecting the two points, and by generating a three-dimensional rectangular parallelepiped area as a hidden area that is generated by cutting off the two-dimensional area in a depth direction of the three-dimensional shape of the object along a viewing direction, by a computer.
7. The ultrasonic flaw detection method according to claim 6 , further comprising the step of:
displaying on the three-dimensional display section the three-dimensional flaw detection data superimposed on three-dimensional shape data of the object of interest, by a computer.