IP Library Granted Patent US 8,296,972
Granted Patent B2
US 8,296,972 · App. 12/414,141 · Granted Oct 30, 2012

Shoe and method of manufacturing the same

Assignee: Mizuno Corporation
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Quick Facts
Patent No.
US 8,296,972
App. No.
12/414,141
Granted
Oct 30, 2012
Kind
B2
Abstract

A shoe 1 of the present invention includes an upper 2 made of a stretchable fabric. The stretchable fabric is integrated with a sole 3 in a state of being stretched. Further, a method of manufacturing the shoe 1 of the present invention is a method of manufacturing a shoe using a stretchable fabric for the upper 2 . The method includes steps of: producing an upper pattern using a last having a size smaller than that of the sole 3 as a base; producing the upper 2 with the stretchable fabric being stretched by stretching the upper pattern and fitting the upper pattern onto a last having a size that matches the sole 3 ; and integrating the upper 2 with the stretchable fabric being stretched with the sole 3.

Claims (17)

1. A shoe comprising a sole and an upper,

at least a part of the upper including a stretchable fabric,

the stretchable fabric having a tensile elongation of 30 to 200% in a foot length direction and 5 to 100% in a foot width direction when examined under a load of 20 N/5 cm,

the upper being integrated with the sole with the stretchable fabric being stretched in a length direction of the shoe at a tensile rate of 10 to 40%,

the stretchable fabric being stretched in a length direction and a width direction of the shoe, and a ratio between a tensile rate in the length direction of the shoe and a tensile rate in the width direction of the shoe is 1.25 or more.

2. The shoe according to claim 1 , wherein the tensile rate in the width direction of the shoe is from 0 to 30%.

3. The shoe according to claim 1 , wherein the tensile rate in the length direction of the shoe is from 10 to 20% and the tensile rate in the width direction of the shoe is from 0 to 8%.

4. The shoe according to claim 1 , wherein the stretchable fabric is a double raschel warp knitted fabric.

5. The shoe according to claim 4 , wherein a constituent yarn of a back surface of the double raschel warp knitted fabric is a double yarn of a polyester yarn and an elastomeric polyurethane yarn.

6. The shoe according to claim 1 , wherein the stretchable fabric is used only for a portion of the upper corresponding to a forefoot portion, a tip part of the forefoot portion, or a base of toes.

7. A method of manufacturing a shoe using a stretchable fabric for an upper, wherein the method comprises steps of:

producing an upper pattern using a last having a size smaller than that of a sole as a base;

producing an upper with the stretchable fabric being stretched by stretching the upper pattern and fitting the upper pattern onto a last having a size that matches the sole; and

integrating the upper with the stretchable fabric being stretched with the sole, the stretchable fabric being stretched in a length direction of the shoe at a tensile rate of 10 to 40%,

the stretchable fabric having a tensile elongation of 30 to 200% in a foot length direction and 5 to 100% in a foot width direction when examined under a load of 20 N/5 cm,

the stretchable fabric is stretched in a length direction and a width direction of the shoe, and

a ratio between a tensile rate in the length direction of the shoe and a tensile rate in the width direction of the shoe is 1.25 or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2009
From: SATO, NATSUKI; YAMAMOTO, TETSUO; WATANABE, YOSHINOBU; KISHIMOTO, SATOSHI
To: MIZUNO CORPORATION
Reel/Frame 022474/0880 →
Continuity (1)
Related Publication 20090241374A1 · Oct 1, 2009