Method of manufacturing display device including transistor
View Patent ↗An object is to provide a display device which operates stably with use of a transistor having stable electric characteristics. In manufacture of a display device using transistors in which an oxide semiconductor layer is used for a channel formation region, a gate electrode is further provided over at least a transistor which is applied to a driver circuit. In manufacture of a transistor in which an oxide semiconductor layer is used for a channel formation region, the oxide semiconductor layer is subjected to heat treatment so as to be dehydrated or dehydrogenated; thus, impurities such as moisture existing in an interface between the oxide semiconductor layer and the gate insulating layer provided below and in contact with the oxide semiconductor layer and an interface between the oxide semiconductor layer and a protective insulating layer provided on and in contact with the oxide semiconductor layer can be reduced.
1. A method for manufacturing a display device comprising the steps of:
forming a first gate electrode layer over a substrate having an insulating surface;
forming a gate insulating layer over the first gate electrode layer;
forming an oxide semiconductor layer over the gate insulating layer;
heating the oxide semiconductor layer under an inert atmosphere so that a carrier concentration of the oxide semiconductor layer is increased;
forming source and drain electrode layers over the oxide semiconductor layer on which the step of heating is performed;
forming a protective layer over the gate insulating layer, the oxide semiconductor layer and the source and drain electrode layers, wherein the protective layer is in contact with part of the oxide semiconductor layer so that a carrier concentration of the part of the oxide semiconductor layer is decreased;
forming a planarizing layer over the protective layer; and
forming a second gate electrode layer over the planarizing layer.
2. The method for manufacturing a display device according to claim 1 , wherein the display device includes a pixel portion and a driver circuit portion.
3. The method for manufacturing a display device according to claim 1 , wherein the increased carrier concentration of the oxide semiconductor layer is 1×10 18 /cm 3 or more.
4. The method for manufacturing a display device according to claim 1 , wherein the decreased carrier concentration of the oxide semiconductor layer is 1×10 14 /cm 3 or less.
5. The method for manufacturing a display device according to claim 1 , wherein the inert atmosphere is a nitrogen atmosphere or a rare gas atmosphere.
6. The method for manufacturing a display device according to claim 1 , wherein the step of heating the oxide semiconductor layer is performed at 400° C. or higher.
7. The method for manufacturing a display device according to claim 1 , after the step of heating the oxide semiconductor layer, further comprising the step of:
cooling the oxide semiconductor layer to a temperature which is greater than or equal to a room temperature and less than 100° C.
8. The method for manufacturing a display device according to claim 1 , further comprising a step of performing an oxygen radical treatment on a portion of the oxide semiconductor layer before the step of forming the protective layer.
9. A method for manufacturing a display device comprising the steps of:
forming a first gate electrode layer over a substrate having an insulating surface;
forming a gate insulating layer over the first gate electrode layer;
forming an oxide semiconductor layer over the gate insulating layer;
heating the oxide semiconductor layer under reduced pressure so that a carrier concentration of the oxide semiconductor layer is increased;
forming source and drain electrode layers over the oxide semiconductor layer on which the step of heating is performed;
forming a protective layer over the gate insulating layer, the oxide semiconductor layer and the source and drain electrode layers, wherein the protective layer is in contact with part of the oxide semiconductor layer so that a carrier concentration of the part of the oxide semiconductor layer is decreased;
forming a planarizing layer over the protective layer; and
forming a second gate electrode layer over the planarizing layer.
10. The method for manufacturing a display device according to claim 9 , wherein the display device includes a pixel portion and a driver circuit portion.
11. The method for manufacturing a display device according to claim 9 , wherein the increased carrier concentration of the oxide semiconductor layer is 1×10 18 /cm 3 or more.
12. The method for manufacturing a display device according to claim 9 , wherein the decreased carrier concentration of the oxide semiconductor layer is 1×10 14 /cm 3 or less.
13. The method for manufacturing a display device according to claim 9 , wherein the step of heating the oxide semiconductor layer is performed at 400° C. or higher.
14. The method for manufacturing a display device according to claim 9 , after the step of heating the oxide semiconductor layer, further comprising the step of:
cooling the oxide semiconductor layer to a temperature which is greater than or equal to a room temperature and less than 100° C.
15. The method for manufacturing a display device according to claim 9 , further comprising a step of performing an oxygen radical treatment on a portion of the oxide semiconductor layer before the step of forming the protective layer.
16. A method for manufacturing a display device comprising the steps of:
forming a first gate electrode layer over a substrate having an insulating surface;
forming a gate insulating layer over the first gate electrode layer;
forming an oxide semiconductor layer over the gate insulating layer;
heating the oxide semiconductor layer to lower a concentration of hydrogen in the oxide semiconductor layer;
forming source and drain electrode layers over the oxide semiconductor layer on which the step of heating is performed;
forming a protective layer over the gate insulating layer, the oxide semiconductor layer and the source and drain electrode layers, wherein the protective layer is in contact with part of the oxide semiconductor layer;
forming a planarizing layer over the protective layer; and
forming a second gate electrode layer over the planarizing layer.
17. The method for manufacturing a display device according to claim 16 , wherein the display device includes a pixel portion and a driver circuit portion.
18. The method for manufacturing a display device according to claim 16 , wherein the step of heating the oxide semiconductor layer is performed at 400° C. or higher.
19. The method for manufacturing a display device according to claim 16 , after the step of heating the oxide semiconductor layer, further comprising the step of:
cooling the oxide semiconductor layer to a temperature which is greater than or equal to a room temperature and less than 100° C.
20. The method for manufacturing a display device according to claim 16 , further comprising a step of performing an oxygen radical treatment on a portion of the oxide semiconductor layer before the step of forming the protective layer.