Gauge control apparatus
View Patent ↗A gauge control apparatus reduces deviation of an actual plate thickness from a target plate thickness on the delivery side of a rolling mill, in all speed ranges, and produces good products by controlling plate thickness considering changes in the oil film thickness of oil film bearings of backup rolls and the deformation resistance of a rolled material with respect to rolling speeds. The gauge control apparatus computes an oil film thickness compensation value to compensate for increase and decrease of the gap resulting from a change in thickness of the oil film bearing attributable to rolling speeds, an acceleration compensation value to compensate for increase and decrease of plate thickness on the delivery side of the rolling mill resulting from a change in deformation resistance of the rolled material attributable to rolling speeds, and deviation of the predicted plate thickness from the target plate thickness, in consideration of the computed compensation values.
1. A gauge control apparatus which controls a rolled material rolled by a rolling mill to target plate thickness, comprising:
top and bottom work rolls which roll the rolled material;
top and bottom backup rolls which respectively contact the top and bottom work rolls from above and from below and which are each rotatably supported by an oil film bearing;
a load measuring device which measures loads applied to the rolling mill;
a gap measuring device which measures a gap between the top and bottom work rolls;
a rolling speed measuring device which measures rolling speeds; and
an automatic gauge control device which controls the gap to cause plate thickness of the rolled material on a delivery side of the rolling mill to approach the target plate thickness based on a predicted plate thickness calculated using a plate thickness computing expression and the target plate thickness, the automatic gauge control device comprising:
an oil film thickness compensation value computing section which computes an oil film thickness compensation value of the gap relative to rolling speeds based on measurement results of the rolling speed measuring device to compensate for increase and decrease of the gap resulting from a change in oil film thicknesses of the oil film bearings, which is attributable to rolling speeds,
an acceleration compensation value computing section which computes an acceleration compensation value of plate thickness on the delivery side of the rolling mill relative to rolling speeds based on measurement results of the rolling speed measuring device to compensate for increase and decrease of plate thickness on the delivery side of the rolling mill resulting from a change in deformation resistance of the rolled material which is attributable to rolling speeds, and
a deviation computing section which computes deviation of the predicted plate thickness from the target plate thickness based on measurement results of the load measuring device and the gap measuring device, and a mill modulus of the rolling mill, the oil film thickness compensation value, and the acceleration compensation value, which have been computed.
2. The gauge control apparatus according to claim 1 , wherein
the oil thickness compensation value is calculated using a function in which an output value increases with increasing rolling speed; and
the deviation computing section calculates the predicted plate thickness by subtracting the oil film thickness compensation value, obtained on based measurement results of the rolling speed measuring device, from plate thickness, obtained based on measurement results of the load measuring device and the gap measuring device, and the mill modulus of the rolling mill.
3. The gauge control apparatus according to claim 1 , wherein
the acceleration compensation value is calculated using a function in which an output value increases with increasing rolling speed; and
the deviation computing section calculates deviation of the predicted plate thickness from the target plate thickness by adding the acceleration compensation value, obtained based on measurement results of the rolling speed measuring device, to a value obtained by subtracting the target plate thickness from the predicted plate thickness.
4. The gauge control apparatus according to claim 2 , wherein
the acceleration compensation value is calculated using a function in which an output value increases with increasing rolling speed; and
the deviation computing section calculates deviation of the predicted plate thickness from the target plate thickness by adding the acceleration compensation value, obtained based on measurement results of the rolling speed measuring device, to a value obtained by subtracting the target plate thickness from the predicted plate thickness.