IP Library Granted Patent US 8,333,944
Granted Patent B2
US 8,333,944 · App. 12/942,558 · Granted Dec 18, 2012

Methods of sequestering CO2

Assignee: Calera Corporation
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Quick Facts
Patent No.
US 8,333,944
App. No.
12/942,558
Granted
Dec 18, 2012
Kind
B2
Abstract

Methods of sequestering carbon dioxide (CO 2 ) are provided. Aspects of the methods include precipitating a storage stable carbon dioxide sequestering product from an alkaline-earth-metal-containing water and then disposing of the product, e.g., by placing the product in a disposal location or using the product as a component of a manufactured composition. Also provided are systems for practicing methods of the invention.

Claims (15)

1. A method, comprising:

treating at least a portion of flue gas emitted from a cement plant, wherein said flue gas comprises carbon dioxide, with a proton removing agent to produce a solution comprising carbonate ions;

treating said solution with alkaline-earth-metal-ions to produce a carbonate precipitate comprising metastable compound selected from the group consisting of vaterite, amorphous calcium carbonate, and combination thereof, under one or more of precipitation conditions comprising precipitation facilitator, pH, temperature, additive, ion ratio, rate of precipitation, mixing rate, presence of seed crystals, catalysts, membranes or substrates, batch or continuous protocol, or combination thereof; and

producing a building material directly from at least a portion of said precipitate, wherein said building material is a cement composition comprising metastable compound selected from the group consisting of vaterite, amorphous calcium carbonate, and combination thereof.

2. The method of claim 1 , further comprising dewatering said precipitate to produce a slurry comprising said precipitate.

3. The method of claim 1 , wherein said precipitate comprises calcium carbonate, magnesium carbonate, calcium magnesium carbonate, or combination thereof.

4. The method of claim 1 , wherein said precipitate further comprises strontium in an amount ranging from 3 to 10,000 ppm.

5. The method of claim 1 , wherein said alkaline-earth-metal-ions are obtained from a mineral selected from the group consisting of serpentine, olivine, and combination thereof.

6. The method of claim 1 , wherein said solution further comprises bicarbonate ions.

7. The method of claim 1 , wherein said proton removing agent raises a pH of said solution to 9.5 or higher.

8. The method of claim 1 , wherein said building material is selected from the group consisting of hydraulic cement, aggregate, supplemental cementitious material, and combination thereof.

9. The method of claim 1 , wherein said proton removing agent is selected from the group consisting of oxide, hydroxide, carbonate, mineral, cement kiln dust, ash, natural body of alkaline water, slag, and combination thereof.

10. The method of claim 9 , wherein said hydroxide is made using an electrochemical process.

11. The method of claim 1 , wherein said alkaline-earth-metal-ions are obtained from saltwater or fresh water.

12. The method of claim 11 , wherein said saltwater is brackish water, sea water, or brine.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2019
From: CALERA CORPORATION
To: ARELAC, INC.
Reel/Frame 050398/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2010
From: CONSTANTZ, BRENT R.; YOUNGS, ANDREW; TUET, PHILIP BRIAN; OMELON, SIDNEY; FARSAD, KASRA; GILLIAM, RYAN J.; DECKER, VALENTIN; KIRK, DONALD W.; WAY, J. DOUGLAS; BARD, ALLEN J.; DANZIGER, ROBERT; FERNANDEZ, MIGUEL; RYAN, CECILY
To: CALERA CORPORATION
Reel/Frame 025338/0403 →
Continuity (12)
Continuation 12344019 · Dec 24, 2008
Continuation In Part PCTUS2008088242 · Dec 23, 2008
Continuation In Part PCTUS2008088246 · Dec 23, 2008
Provisional Application 61017405 · Dec 28, 2007
Provisional Application 61057173 · May 29, 2008
Provisional Application 61073319 · Jun 17, 2008
Provisional Application 61082766 · Jul 22, 2008
Provisional Application 61088340 · Aug 12, 2008
Provisional Application 61088347 · Aug 13, 2008
Provisional Application 61101626 · Sep 30, 2008
Provisional Application 61121872 · Dec 11, 2008
Related Publication 20110059000A1 · Mar 10, 2011