IP Library Granted Patent US 8,360,171
Granted Patent B2
US 8,360,171 · App. 12/905,829 · Granted Jan 29, 2013

Directional drilling control apparatus and methods

Inventors: Scott Boone (Houston, TX); Brian Ellis (Houston, TX); Beat Küttel (Spring, TX); John Thomas Scarborough (Houston, TX); Chris Papouras (Houston, TX)
Assignee: Canrig Drilling Technology Ltd.
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Quick Facts
Patent No.
US 8,360,171
App. No.
12/905,829
Granted
Jan 29, 2013
Kind
B2
Abstract

Methods and apparatus for using a quill to steer a hydraulic motor when elongating a wellbore in a direction having a horizontal component, wherein the quill and the hydraulic motor are coupled to opposing ends of a drill string, by monitoring an actual toolface orientation of a tool driven by the hydraulic motor via monitoring a drilling operation parameter indicative of a difference between the actual toolface orientation and a desired toolface orientation, and then adjusting a position of the quill by an amount that is dependent upon the monitored drilling operation parameter.

Claims (35)

1. An apparatus to steer a hydraulic motor when elongating a wellbore having a non-vertical component, comprising:

a quill that can transfer torque between a rotary drive assembly and a drillstring;

a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument, or wireline-conveyed instrument;

a controller configured to transmit operational control signals to minimize friction between a drillstring and a wellbore; and

a downhole annular pressure sensor configured to detect pressure between the external surface of the BHA and the internal diameter of the wellbore.

2. The apparatus of claim 1 , further comprising a drillstring handler selected from a drawworks, a rack and pinion hoisting system, a hydraulic ram, or an injector head, and where in the quill is attached between the drive assembly and the drillstring.

3. The apparatus of claim 2 , wherein the controller is configured to transmit operational control signals to at least one of the drillstring handler, the drive assembly, or the BHA or a pump.

4. The apparatus of claim 1 , further comprising a saver sub, wherein the saver sub is disposed between the quill and the drillstring.

5. The apparatus of claim 1 , further comprising at least one of a shock or vibration sensor, a torque sensor, a toolface sensor, a weight on bit sensor, and a mud motor pressure differential sensor.

6. The apparatus of claim 1 , wherein the BHA is configured for wireless transmission of a downhole parameter to the controller, where the downhole parameter comprises at least one of pressure, temperature, torque, weight-on-bit, vibration, inclination, or azimuth.

7. The apparatus of claim 6 , wherein the at least one downhole parameter is stored to be retrieved when the BHA is tripped out of the wellbore.

8. The apparatus of claim 6 , wherein the downhole parameters are transmitted to the surface via electronic or electromagnetic means.

9. The apparatus of claim 1 , further comprising a user-interface adapted to receive user-input from one or more toolface operational control signals.

10. The apparatus of claim 1 , further comprising a plurality of user inputs and at least one processor.

11. The apparatus of claim 1 , wherein the measurement-while-drilling or the wireline conveyed instruments are configured to evaluate at least one of pressure, temperature, torque, weight-on-bit, vibration, inclination, azimuth, or toolface orientation in three-dimensional space.

12. The method of claim 1 , wherein the toolface orientation detector comprises a magnetic toolface sensor, a gravity toolface sensor, or a combination thereof.

13. A method of elongating a wellbore in a direction having a horizontal component comprising:

detecting a current toolface orientation with respect to vertical;

comparing the current toolface orientation to a desired toolface orientation based on operating parameters;

employing at least one controller to analyze whether one or more comparable operating parameter has been previously recorded;

generating drilling control signals to oscillate a quill based on any of the previously recorded drilling operation parameter to redirect the toolface to a corrected drilling path; and

rotating a tubular along the corrected drilling path.

14. The method of claim 13 , further comprising calculating and automatically increasing the amount of quill rotation necessary to rotate a tubular directed axially along the corrected drilling path within predetermined limits.

15. The method of claim 13 , further comprising setting operational parameter limits within a controller so that the actual quill oscillation does not result in a condition exceeding those limits.

16. The method of claim 13 , wherein the one or more comparable operating parameters are toolface set point values or ranges.

17. The method of claim 16 , wherein set point values or ranges are a positive or negative limit, or neutral set point, or a combination thereof.

18. The method of claim 13 , wherein the detecting is from a plurality of sensors.

19. The method of claim 13 , wherein the operating parameters comprises at least one of torque, speed, or orientation of a quill or toolface.

20. The method of claim 13 , wherein the comparing occurs once, continuously, periodically, or at random intervals, or a combination thereof.

21. The method of claim 13 , wherein the drilling control signals are automatically generated upon the completion of the connection of a tubular to a toolface.

22. The method of claim 13 , wherein the quill rotates the drillstring in both a clockwise and a counter-clockwise direction to compensate for a deviation from a current toolface orientation and a desired toolface orientation.

23. The method of claim 22 , wherein the rotation occurs in one direction and then in the other direction sequentially.

24. The method of claim 22 , wherein the amount of rotation in one direction is unequal to the amount of rotation in the other direction.

25. The method of claim 22 , wherein the amplitude of the oscillation of the quill is asymmetrically altered according to the relationship between a current drilling operation parameter and a desired drilling operation parameter.

26. The method of claim 13 , wherein oscillating the quill comprises rotating the quill with a predetermined torque past a neutral position in clockwise and counterclockwise directions.

Assignments (2)
MERGER Recorded Aug 18, 2017
From: CANRIG DRILLING TECHNOLOGY LTD.
To: NABORS DRILLING TECHNOLOGIES USA, INC.
Reel/Frame 043601/0745 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2010
From: BOONE, SCOTT; ELLIS, BRIAN; KUTTEL, BEAT; SCARBOROUGH, JOHN THOMAS; PAPOURAS, CHRIS
To: CANRIG DRILLING TECHNOLOGY LTD.
Reel/Frame 025243/0596 →
Continuity (2)
Continuation 11859378 · Sep 21, 2007
Related Publication 20110024187A1 · Feb 3, 2011