Corn-shelling machine fitted with blower means and relative corn-shelling method
A corn-shelling machine has a front head and a rear auger to collect and channel the cobs after shelling. The front head has at least one sheller roller fitted with blades to pull a stalk of a corn on the plant downwards. Sheller plates are positioned above the sheller roller, on the side opposite the ground. The sheller plates have an upper wall, opposite the ground and suitable to receive the cobs upon threshing and to retain them during the shelling phase. A blower generates a flow of air to channel the kernels of corn, removed from the cobs during shelling, towards the rear auger. The air flow is directed from the front head of the machine towards the rear auger.
1. Corn-shelling machine able to harvest the kernels from the cob, the machine having a front head able to shell the cobs and a rear auger able to gather and channel the cobs after shelling, wherein
the front head comprises at least one sheller roller rotating in relation to a relative rotation axis so as to pull downwards the cobs,
the at least one sheller roller extending from a front extremity facing towards the front head, to a rear extremity, facing towards the rear auger,
the at least one sheller roller being fitted with blades to pull a stalk of a corn on the cob plant downwards,
the machine being fitted with sheller plates, positioned above said at least one sheller roller, on the side opposite the ground, the sheller plates having an upper wall, opposite the ground able to receive the cobs upon thrashing and to retain them during the shelling phase, and a lower wall, opposite the upper wall flanking the ground,
the sheller plates being distanced so as to identify, between respective lateral rims, a cavity suitable for permitting the passage of the stalk and preventing the passage of the cobs, during the shelling of the same, wherein
the machine comprises blowing devices and nozzles which generate and send a flow of air to channel the kernels of corn removed from the cobs during shelling, towards the rear auger, said air flow being directed from the front head of the machine towards the rear auger,
wherein said nozzles are attached directly below the sheller plates, on said lower walls of the sheller plates, and
wherein the nozzles are inclined upwards, away from the ground, so as to direct the air flows above the sheller plates, on the side of the upper wall, towards the rear auger.
2. Corn-shelling machine according to claim 1 , wherein the corn-shelling machine comprises channelling blades, positioned above the upper wall of the sheller plates, said channelling blades being provided with a substantially translatory movement from the front end to the rear end of the sheller rollers, so as to push both the cobs and the kernels, suspended by the flow of air of the nozzles, to flow onto the sheller plates towards the rear auger.
3. Corn-shelling machine according to claim 1 , wherein said blowing devices comprise at least one blower, at least a first supply duct of the air flow generated by the blower, and at least one exit nozzle able to channel the air onto the kernels, in the direction of the rear auger.
4. Corn-shelling machine according to claim 3 , wherein said first supply duct extends from the blower, from which it withdraws the air flow to be distributed, towards the front head so as to distribute the air flow from the front extremity of the sheller rollers, towards the rear extremity of said sheller rollers.
5. Corn-shelling machine according to claim 3 , wherein said nozzles are made by making holes in the first supply duct of the air flow.
6. Corn-shelling machine according to claim 3 , wherein said nozzles are portions of tube applied to the supply duct, said portions being connected to the supply duct by fixed connections and/or adjustable connections.
7. Corn-shelling machine according to claim 1 , wherein said nozzles converge in relation to a centreline plane positioned between the sheller rollers and perpendicular to the ground, so as to generate an air flow substantially symmetrical to said centreline plane.
8. Corn-shelling machine according to claim 1 , wherein said nozzles are attached to portions of the machine frame, said portions being mechanically separate from the sheller plates.
9. Corn-shelling machine according to claim 1 , comprising supplementary nozzles positioned on the rear auger, so as to further push the kernels of corn towards said auger.
10. Corn-shelling machine according to claim 1 , comprising a second supply duct, fluidically separate from the first supply duct so as to strengthen the air flow acting on the kernels of corn.
11. Corn-shelling machine according to claim 1 , comprising at least one pair of sheller rollers, said sheller rollers being counter-rotating in relation to relative rotation axes, said rotation axes being parallel or convergent.
12. Method of shelling using a corn-shelling machine having a front head able to shell the cobs and a rear auger able to gather and channel the cobs after shelling, wherein
the front head comprises at least one sheller roller rotating in relation to a relative rotation axis so as to pull downwards the cobs,
the at least one sheller roller extending from a front extremity facing towards the front head, to a rear extremity, facing towards the rear auger,
the at least one sheller roller being fitted with blades to pull a stalk of a corn on the cob plant downwards,
the machine being fitted with sheller plates, positioned above said at least one sheller roller, on the side opposite the ground, the sheller plates having an upper wall, opposite the ground able to receive the cobs upon thrashing and to retain them during the shelling phase, and a lower wall, opposite the upper wall flanking the ground,
the sheller plates being distanced so as to identify, between respective lateral rims, a cavity suitable for permitting the passage of the stalk and preventing the passage of the cobs, during the shelling of the same, wherein
the machine comprises blowing devices and nozzles which generate and send a flow of air to channel the kernels of corn removed from the cobs during shelling, towards the rear auger, said air flow being directed from the front head of the machine towards the rear auger,
wherein said nozzles are attached directly below the sheller plates, on said lower walls of the sheller plates, and
wherein the nozzles are inclined upwards, away from the ground, so as to direct the air flows above the sheller plates, on the side of the upper wall, towards the rear auger, said method comprising the steps of:
activating in rotation at least one sheller roller, during the advancement of the machine in a direction of advancement, the sheller roller creating a shelling movement of the cobs so as to grasp the stalk of the cobs and press the plant downwards, forcing the cobs against an upper wall of the sheller plates,
directing a first continuous flow of air at the sheller plates, directed from the front head towards the rear auger, so as to channel the kernels detached from the cobs towards the rear auger upon contact with the sheller plates.
13. Method according to claim 12 , comprising the step of directing a second continuous flow of air at the rear auger, so as to further push the kernels detached from the cobs towards the rear auger.