IP Library Granted Patent US 8,414,628
Granted Patent B2
US 8,414,628 · App. 11/586,915 · Granted Apr 9, 2013

Bone screw

Inventor: Anthony J. Melkent (Memphis, TN)
Assignee: Warsaw Orthopedic, Inc.
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Quick Facts
Patent No.
US 8,414,628
App. No.
11/586,915
Granted
Apr 9, 2013
Kind
B2
Abstract

A bone screw and method of inserting a bone screw into a bone is disclosed. In one example, the bone screw includes a tip segment for creating a starter hole in the bone. A pilot segment is located proximally of the tip segment for creating a pilot hole in the bone after creation of the starter hole. A threaded segment is located proximally of the pilot segment for fixedly securing the bone screw in the bone. A head is located proximally of the threaded segment for allowing a surgical rod to be fixedly secured to the bone screw.

Claims (36)

1. A bone screw, comprising:

a tip segment having a conical portion and a cutout in said conical portion defining a first cutting edge, wherein said tip segment is used to create a starter hole in a bone;

a pilot segment proximate said tip segment for creating a pilot hole in said bone after creation of said starter hole, wherein said pilot segment includes a cylindrical portion and a straight flute defined in said cylindrical portion having a second cutting edge, wherein said straight flute lies along a same vertical axis as said cutout in said tip segment and said first cutting edge transitions into said second cutting edge;

a threaded segment defining a longitudinal axis and disposed proximate said pilot segment for fixedly securing said bone screw in said bone;

a fixation segment proximate said threaded segment, the fixation segment comprising a U-shaped head configured to receive a rod of an implant, the U-shaped head including a spherical base integral with said threaded segment and a pair of opposed upstanding arms, each arm extending upwardly from the spherical base to a top surface, each arm further including an inner threaded member located distally of the top surface and extending substantially half the distance of the arm; and

a locking member for securing the rod in the U-shaped head by screwing into the inner threaded member to apply pressure to the rod thereby fixing the rod in place,

wherein the straight flute extends parallel to the longitudinal axis of the threaded segment, and said tip segment has an outer surface behind said cutout and said first cutting edge that is continuous with an outer surface of said pilot segment and is free of gaps or recesses.

2. The bone screw of claim 1 , wherein said tip segment includes an awl.

3. The bone screw of claim 1 , wherein said threaded segment includes a self-tapping feature located at a point where said pilot segment transitions into said threaded segment.

4. The bone screw of claim 1 , wherein said fixation segment comprises an elongate shaft.

5. The bone screw of claim 1 , wherein said pilot segment has a maximum diameter that is equivalent to a maximum diameter of said threaded segment.

6. The bone screw of claim 1 , wherein a first portion of said bone screw includes said cutout and said straight flute and a second portion of said bone screw opposite said first portion has an even outer surface that is free of any gaps or recesses.

7. The bone screw of claim 1 , wherein said pilot segment has a concave outer surface opposite said straight flute that is free of any gaps or recesses.

8. The bone screw of claim 1 , wherein the first cutting edge gradually increases in diameter as it runs up said conical portion toward said pilot segment.

9. The bone screw of claim 1 , wherein the cylindrical portion is tapered between a first end adjacent said threaded segment and a second end adjacent said tip segment.

10. The bone screw of claim 1 , wherein the tip segment includes a blunt tip.

11. The bone screw of claim 1 , wherein the threaded segment includes an outer surface including self-tapping threads.

12. The bone screw of claim 1 , wherein the bone screw is cannulated.

13. A method of inserting a bone screw in a vertebral body, comprising:

forming a starter hole in a pedicle of said vertebral body with a tip segment of said bone screw, wherein said tip segment includes a conical portion and a cutout that defines a first cutting edge;

forming a pilot hole with a pilot segment of said bone screw proximate said tip segment, wherein said pilot segment includes an elongate tapered cylindrical portion including a straight flute traversing upwardly a predetermined distance of the elongate cylindrical portion, the straight flute defining a second cutting edge in substantially the same vertical plane as the first cutting edge, wherein said first cutting edge transitions to said second cutting edge above a distal end of said tip segment, and said cutout transitions to said straight flute, said tip segment having an outer surface behind said cutout and said first cutting edge that is continuous with an outer surface of said pilot segment and is free of gaps or recesses; and

forming a threaded connection in said pedicle with a threaded segment of said bone screw defining a longitudinal axis and disposed proximate said pilot segment such that said bone screw is fixedly secured in said vertebral body, wherein the straight flute extends parallel to the longitudinal axis of the threaded segment.

14. The method of claim 13 , wherein said tip segment comprises an awl.

15. The method of claim 13 , wherein said threaded segment includes a self-tapping feature located at a point where said pilot segment transitions into said threaded segment.

16. A bone screw, comprising:

a pilot segment for creating a pilot hole in said bone after creation of a starter hole, wherein said pilot segment includes a cylindrical portion and a straight flute defined in said cylindrical portion having a first cutting edge, said pilot segment having an outer surface behind said straight flute that is free of any gaps or recesses;

a threaded segment defining a longitudinal axis and disposed proximate said pilot segment for fixedly securing said bone screw in said bone;

a fixation segment proximate said threaded segment, the fixation segment;

comprising a U-shaped head configured to receive a rod of an implant, the U-shaped head including a spherical base integral with said threaded segment and a pair of opposed upstanding arms, each arm extending upwardly from the spherical base to a top surface, each arm further including an inner threaded member located distally of the top surface and extending substantially half the distance of the arm;

a locking member for securing the rod in the U-shaped head by screwing into the inner threaded member to apply pressure to the rod thereby fixing the rod in place; and

a tip segment at a distal end of said pilot segment for creating a said starter hole in a bone, wherein said tip segment includes a conical portion and a cutout defining a second cutting edge;

wherein said second cutting edge of said tip segment transitions to said first cutting edge, wherein said cutout and said straight flute share a common vertical axis, wherein the straight flute extends parallel to the longitudinal axis of the threaded segment and wherein said cutout transitions to said straight flute along said common vertical axis.

17. The bone screw of claim 16 , further comprising a self-tapping feature positioned at a transition point between said pilot segment and said threaded segment.

18. The bone screw of claim 17 , wherein said tip segment includes a blunt tip.

19. The bone screw of claim 16 , wherein the bone screw is a polyaxial screw.

20. The bone screw of claim 16 , wherein the threaded segment includes a spherical head and the U-shaped head includes an axial opening configured to permit passage of the pilot segment and the threaded segment therethrough such that the spherical head is disposed in the axial opening and the fixation segment is pivotable relative to the pilot segment and the threaded segment through a plurality of axes.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2006
From: MELKENT, ANTHONY J.
To: WARSAW ORTHOPEDIC INC.
Reel/Frame 018473/0090 →
Continuity (1)
Related Publication 20080177335A1 · Jul 24, 2008