IP Library Granted Patent US 8,435,240
Granted Patent B2
US 8,435,240 · App. 12/466,665 · Granted May 7, 2013

Metal bone supporter for necrosis of femoral head

Inventor: Haiying Yu (Beijing, CN)
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Quick Facts
Patent No.
US 8,435,240
App. No.
12/466,665
Granted
May 7, 2013
Kind
B2
Abstract

A metal bone supporter for medical bone substitute including a supporter and a connector component which are functionally and structurally designed according to anatomical data and biomechanical data. The titanium alloy powders in the device are able to be scanned, melted and molded through electron beams, to form a cylinder with the strength and elastic modulus similar to cancellous bones of the human body. The supporter component is a porotic spongy body structure with threads on an end, and porous structure forms a rough surface. The connector component is made with a smooth surface and a dense solid mass inside, a thread on an end, and is connected to the supporter component as a removable body. The porous structure enables bone growth, and the device has a high surface friction coefficient, and has a stable structure and mechanical properties are similar to bones.

Claims (45)

1. A metal bone supporter for treating the femoral head necrosis comprising:

a supporter component and a connector component having a common central axis (CL) when assembled together to compose a metal bone supporter body,

wherein the supporter component is a cylinder that is made of titanium alloy powder,

the supporter component has a rough outer surface having a porous structure,

wherein a diameter of pores of the porous structure is 100-800 micrometers, and the porosity is 50-80%;

wherein the connector component has a length (L), is solid from one longitudinal end to the opposite longitudinal end along the central axis (CL) thereof, and consists of three portions along the length (L) thereof, each of which has a different outer diameter, the three portions being:

a first portion at the one longitudinal end of the connector component, the first portion having a continuous spiral-shaped cortical bone thread ( 1 bt ) having an outer diameter (DT) extending continuously along an entire length (La) of the first portion of the connector component;

a second portion directly joined to the first portion, the second portion having a smooth, cylindrical-shaped outer surface with an outer diameter (DL) along an entire length (Lb) thereof,

a third portion at the opposite longitudinal end of the connector component so as to be joinable with the supporter component, the third portion directly joined to the second portion and the third portion having an outer diameter (DS) along an entire length (Lc) thereof, an outer surface of the third portion having two sections:

a first section directly joining the second portion, the outer surface of the first section having a smooth, cylindrical-shape, and

a second section directly joining the first section, the outer surface of the second section including a small-diameter fixing thread ( 1 t ),

the first and second sections of the third portion of the connector component being fitted into the supporter component in order to connect the supporter component to the connector component to compose the metal bone supporter body,

wherein the diameter (DT), the diameter (DL) and the diameter (DS) have relationships of:

DT>DL>DS, and

La+Lb+Lc=L.

2. The metal bone supporter of claim 1 for treating the femoral head necrosis, wherein the supporter component is assembled and integrated with the connector component by directly connecting an internal thread of the supporter component with the small-diameter fixing thread ( 1 t ) on the third portion of the connector component.

3. The metal bone supporter of claim 1 , for treating the femoral head necrosis, by scanning, wherein the supporter component is made of molded titanium alloy powder by melting and molding with an electron beam melting fabrication device.

4. A metal bone supporter for treating the femoral head necrosis, comprising:

a supporter component and a connector component having a common central axis (CL) when assembled together to compose a metal bone supporter body,

wherein the supporter component is a cylinder that is made of titanium alloy powder,

the supporter component has a rough, cylindrical-shaped outer surface having a porous structure,

wherein a diameter of pores of the porous structure is 100-800 micrometers, and the porosity is 50-80%;

wherein the connector component has a length (L), is hollow from one longitudinal end to the other longitudinal end along the central axis (CL) thereof, and consists of three portions along the length (L) thereof, each of which has a different outer diameter, the three portions being:

a first portion at the one longitudinal end of the connector component, the first portion having a continuous spiral-shaped cortical bone thread ( 1 bt ) having an outer diameter (DT) extending continuously along an entire length (La) of the first portion of the connector component;

a second portion directly joined to the first portion, the second portion having a smooth, cylindrical-shaped outer surface with an outer diameter (DL) along an entire length (Lb) thereof,

a third portion at the opposite longitudinal end of the connector component so as to be joinable with the supporter component, the third portion directly joined to the second portion and the third portion having an outer diameter (DS) along an entire length (Lc) thereof, an outer surface of the third portion having a smooth, cylindrical-shape,

wherein the third portion of the connector component being fitted into the supporter portion in order to connect the supporter component to the connector component to compose the metal bone supporter body,

wherein the diameter (DT), the diameter (DL) and the diameter (DS) have relationships of:

DT>DL>DS, and

La+Lb+Lc=L,

the metal bone supporter further comprising:

a fixing bolt which extends along the common central axis (CL) through the hollow connector component and makes a connection with the supporter component, thereby assembling together the support component and the connector component to compose the metal bone supporter body.

5. A metal bone supporter for treating the femoral head necrosis comprising:

a solid supporter component having a total length (L 1 ), having one end with a continuous cortical bone thread ( 2 bt ), and an opposite end having a cylindrical-shape body with one rounded end ( 2 e ),

the supporter component is made of titanium alloy powder, and an entire outer surface, except for the one end having the continuous cortical bone thread ( 2 bt ), is provided with a rough porous structure,

wherein a diameter of pores of the porous structure is 100-800 micrometers, and the porosity is 50-80%,

wherein the supporter component consists of two portions along the length (L 1 ) thereof, each of which has a different outer diameter, the two portions being:

a first portion at one longitudinal end of the supporter component, the first portion having a continuous spiral-shaped cortical bone thread ( 2 bt ) having an outer diameter (DT 2 ) extending continuously along an entire length (L 11 ) of the first portion;

a second portion having a length (L 12 ), directly adjoining the first portion, and extending from the first portion to the opposite longitudinal end of the supporter component,

the second portion having the cylindrical-shaped outer body with an outer diameter (D 2 ) extending continuously along the length (L 12 ) of the second portion, except for the one rounded end ( 2 e ) where the outer diameter (D 2 ) decreases,

wherein the outer diameter (DT 2 ) and the outer diameter (D 2 ) have a relationship of DT 2>D 2 , and

the length (L 1 ), the length (L 11 ) and the length (L 12 ) have the relationships of:

L 12 >L 11 , and

L 12 +L 11 =L 1 .

6. The metal bone supporter of claim 5 , for treating the femoral head necrosis, by scanning, wherein the supporter component is made of molded titanium alloy powder by melting and molding with an electron beam melting fabrication device.

Priority Claims (1)
CN 2008 1 0111686 · May 16, 2008 · national
Continuity (1)
Related Publication 20090287214A1 · Nov 19, 2009