IP Library Granted Patent US 8,440,298
Granted Patent B2
US 8,440,298 · App. 13/212,246 · Granted May 14, 2013

Method for dry grinding a material containing a carbonate ore

Inventors: Patrick A. C. Gane (Rothrist, CH); Matthias Buri (Rothrist, CH); René Vinzenz Blum (St. Urban, CH); Jacques Mongoin (Quincieux, FR)
Assignees: Omya Development AG; Coatex S.A.S.
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Quick Facts
Patent No.
US 8,440,298
App. No.
13/212,246
Granted
May 14, 2013
Kind
B2
Abstract

The present invention provides a product obtained by a method of dry milling a mineral material in at least one milling unit: (i) in the presence of at least one polyalkylene glycol polymer having monomer units forming a backbone, where at least 90% of the monomer units forming the backbone of the polymer are constituted by ethylene oxide, propylene oxide or their mixtures, and where the polymer has a molecular weight of at least equal to 400 g/mole, and (ii) in a quantity of water that is less than 10% in dry weight of the material in the milling unit.

Claims (44)

1. A product obtained by a method for dry milling a material containing a carbonate ore, wherein the method comprises the following steps:

a) dry milling the material in at least one milling unit:

(i) in the presence of at least one polyalkylene glycol polymer having monomer units forming a backbone, where at least 90% of the monomer units forming the backbone of the polymer are constituted by ethylene oxide, propylene oxide or their mixtures, and where the polymer has a molecular weight of at least equal to 400 g/mole,

(ii) such that the milling unit contains a quantity of water that is less than 10% in dry weight of the material in the milling unit;

b) optionally classifying the material from step a) with at least one classification unit;

c) optionally repeating steps a) and/or b) with all or part of the material from step a) and/or step b).

2. The product according to claim 1 , wherein at least 95% of the monomer units forming the backbone of the polymer are constituted by ethylene oxide, propylene oxide or their mixtures.

3. The product according to claim 1 , wherein at least 98% of the monomer units forming the backbone of the polymer are constituted by ethylene oxide, propylene oxide or their mixtures.

4. The product according to claim 1 , wherein each milling unit contains 0.01 to 0.5% in dry weight of the polymer in proportion to the dry weight of the material containing carbonate ore.

5. The product according to claim 1 , wherein each milling unit contains between 0.1 and 1 mg of the polymer per m 2 of the material containing a carbonate ore.

6. The product according to claim 1 , wherein when the polyalkylene glycol polymer is subjected to a temperature of 45° C. for a period of 16 hours, more than 75% of 50 mg of the polyalkylene glycol polymer placed in 50 ml of water are not volatilised.

7. The product according to claim 1 , wherein the polyalkylene glycol polymer is a glycol polyethylene in which over 95% of its monomers are ethylene oxide monomers, and wherein the polymer has a molecular weight of between 500 and 10,000 g/mol.

8. The product according to claim 1 , wherein the polyalkylene glycol polymer is a glycol polyethylene in which over 98% of its monomers are ethylene oxide monomers, and wherein the polymer has a molecular weight of between 500 and 10,000 g/mol.

9. The product according to claim 1 , wherein the polyalkylene glycol polymer is a glycol polypropylene in which over 95% of its monomers are propylene oxide monomers, and wherein the polymer has a molecular weight of between 500 and 6,000 g/mol.

10. The product according to claim 1 , wherein the polyalkylene glycol polymer is a glycol polypropylene in which over 98% of its monomers are propylene oxide monomers, and wherein the polymer has a molecular weight of between 500 and 6,000 g/mol.

11. The product according to claim 1 , wherein the polyalkylene glycol polymer is an ethylene oxide and polypropylene oxide copolymer.

12. The product according to claim 11 , wherein the copolymer has an ethylene oxide: propylene oxide ratio of between 1:5 and 5:1.

13. The product according to claim 11 , wherein the copolymer has an ethylene oxide: propylene oxide ratio of 3:2.

14. The product according to claim 11 , wherein the copolymer has a molecular weight of between 1,000 and 5,000 g/mol.

15. The product according to claim 11 , wherein the copolymer is a block copolymer which includes at least one block of glycol polyethylene and/or glycol polypropylene homopolymer, representing at least 20% of the total of the ethylene oxide and propylene oxide monomer units.

16. The product according to claim 11 , wherein the copolymer is a block copolymer which includes at least one block of glycol polyethylene and/or glycol polypropylene homopolymer, representing at least 30% of the total of the ethylene oxide and propylene oxide monomer units.

17. The product according to claim 11 , wherein the copolymer is a block copolymer which includes at least one block of glycol polyethylene and/or glycol polypropylene homopolymer, representing at least 40% of the total of the ethylene oxide and propylene oxide monomer units.

18. The product according to claim 1 , wherein a mixture of glycol polyalkylene polymers is used.

19. The product according to claim 18 , wherein the said mixture contains at least 2 glycol polyethylene polymers, at least one glycol polypropylene polymer and at least one block copolymer polymer, with an ethylene oxide: propylene oxide ratio of between 90:10 and 10:90.

20. The product according to claim 1 , wherein the polyalkylene glycol polymer is mixed with agents which are not glycol polyalkylenes, and wherein the polyalkylene glycol polymer represents at least 50% by weight of the total weight of the polyalkylene glycol polymer and the non glycol polyalkylene agents.

21. The product according to claim 1 , wherein the polyalkylene glycol polymer is mixed with agents which are not glycol polyalkylenes, and wherein the polyalkylene glycol polymer represents at least 86% by weight of the total weight of the polyalkylene glycol polymer and the non glycol polyalkylene agents.

22. The product according to claim 1 , wherein the polyalkylene glycol polymer is mixed with agents which are not glycol polyalkylenes, and wherein the polyalkylene glycol polymer represents at least 95% by weight of the total weight of the polyalkylene glycol polymer and the non glycol polyalkylene agents.

23. The product according to claim 22 , wherein the non glycol polyalkylene agent is a carbohydrate, tri-isopropyl amine, or mixtures thereof.

24. The product according to claim 23 , wherein the carbohydrate is a sucrose, a sorbitol, or mixtures thereof.

25. The product according to claim 1 , wherein the material containing a carbonate ore contain at least 80% of carbonate ore in proportion to the weight of the material.

26. The product according to claim 1 , wherein the material containing a carbonate ore contain at least 90% of carbonate ore in proportion to the weight of the material.

27. The product according claim 1 , wherein the carbonate ore is dolomite, calcium carbonate or mixtures thereof.

28. The product according to claim 27 , wherein carbonate ore is calcium carbonate selected from limestone, marble, chalk, precipitated calcium carbonate or mixtures thereof.

29. The product according to claim 28 , wherein carbonate ore is calcium carbonate selected from limestone, marble or mixtures thereof.

30. The product according to claim 1 , wherein the material containing a carbonate ore has a median diameter before stage a) of between 0.2 and 0.7 mm, as measured using sieves.

31. The product according to claim 1 , wherein stage b) takes place.

32. The product according to claim 1 , wherein at least 2 classification stages take place before a further stage a), and in that one or other of these 2 stages may occur in series or in parallel.

33. The product according to claim 31 , wherein part of the material from the classification stage b) is recirculated back to stage a) for further milling.

34. The product according to claim 31 , wherein the material from stage b) has an equivalent spherical diameter of between 0.7 and 150 μm.

35. The product according to claim 1 , characterised in that a new amount of material containing carbonate ore is added to stage a).

36. Paper, paint, plastic or an application for agriculture comprising the product of claim 1 .

37. Plastic comprising the product of claim 1 , wherein the plastic is a plasticised or non-plasticised PVC, a polyethylene plastic, a polypropylene plastic or mixtures thereof.

38. A sealant comprising the product of claim 1 , wherein the sealant includes silicones, polysulphides and mixtures thereof.

39. A wet milling method comprising the use of the product of claim 1 , wherein said wet milling occurs in the presence of dispersing agents.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2019
From: COATEX S.A.S.
To: OMYA INTERNATIONAL AG
Reel/Frame 048227/0329 →
CHANGE OF NAME Recorded Oct 14, 2013
From: OMYA DEVELOPMENT AG
To: OMYA INTERNATIONAL AG
Reel/Frame 031406/0917 →
Priority Claims (1)
FR 06 04690 · May 24, 2006 · national
Continuity (2)
Division 12227536
Related Publication 20120077917A1 · Mar 29, 2012