Optical element molding die and method for molding optical element
An optical element molding die is designed for molding an optical element having a concave-convex structure. The optical element can be manufactured by a wet system that enables element formation over a large area and a curved surface, without using a lithographic process, and is advantageous in terms of mass production and equipment cost. The optical element molding die includes a substrate having a surface with a negative standard electrode potential in the oxidation reaction and an anodic oxidation layer provided on the substrate. A protective layer with the positive standard electrode potential is provided between the substrate and the anodic oxidation layer.
1. An optical element molding die, comprising:
a substrate having Ni—P plating layer formed on a base made of stainless steel, the Ni—P plating layer being machined to a predetermined shape and surface accuracy;
an anodic oxidation layer comprising of aluminum (Al) provided on the Ni—P plating layer; and
a protective layer containing a material selected from a group consisting of Au, Ir, Pt, Ru, Pd, Rh, Re, Ag, Ti, Cu and Si between the Ni—P plating layer and the anodic oxidation layer.
2. The optical element molding die according to claim 1 , wherein the anodic oxidation layer has a concave-convex structure composed of a plurality of holes that are open in a direction perpendicular to a surface of the anodic oxidation layer.
3. The optical element molding die according to claim 2 , wherein the holes have a tapered shape such that the hole diameter decreases toward the bottom thereof.