IP Library Granted Patent US 8,460,547
Granted Patent B2
US 8,460,547 · App. 12/669,427 · Granted Jun 11, 2013

Hollow porous microspheres

Inventors: Delai Darren Sun (Singapore, SG); Pei Fung Lee (Singapore, SG); Xiwang Zhang (Singapore, SG); Jianhong Du (Singapore, SG); James O. Leckie (Stanford, CA)
Assignees: Nanyang Technological University; The Board of Trustees of the Leland Stanford Junior University
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,460,547
App. No.
12/669,427
Granted
Jun 11, 2013
Kind
B2
Abstract

The present invention refers to a hollow microsphere having a porous circumferential wall comprised of nanofilaments.

Claims (20)

1. A microsphere comprising a hollow space inside said microsphere; said microsphere consisting of a mesoporous and/or macroporous circumferential wall, wherein said circumferential wall is surrounding the entire hollow space of said microsphere; wherein the circumferential wall consists of nanofilaments, wherein the nanofilaments are comprised of a metal sulfide selected from the group consisting of CdS, In 2 S 3 and ZnS; wherein said mesopores have a diameter between about 2 to about 50 nm and wherein said macropores have a diameter between about 50 to about 200 nm.

2. The hollow microsphere according to claim 1 , having a diameter between about 1 μm to about 200 μm.

3. The hollow microsphere according to claim 1 , wherein the nanofilaments are further comprised of a material selected from the group consisting of metal oxide, carbon, polymer and mixtures thereof.

4. The hollow microsphere according to claim 1 , wherein said nanofilaments are aligned randomly.

5. The hollow microsphere according to claim 1 , wherein said nanofilaments are selected from the group consisting of nanofibers, nanowires, nanotubes and mixtures thereof.

6. The hollow microsphere according to claim 1 , wherein said microspheres have a diameter between about 2 to about 10 μm.

7. The hollow microsphere according to claim 1 , wherein said nanofilaments have a diameter between about 10 to about 500 nm or between about 10 to about 200 nm or between about 20 to about 100 nm.

8. The hollow microsphere according to claim 3 , wherein said at least one metal oxide or metal sulfide is a photocatalytic material or wherein said at least one metal oxide is the photocatalytic material TiO 2 .

9. The hollow microsphere according to claim 3 , wherein said metal oxide is selected from the group consisting of TiO 2 , SiO 2 , ZnO, Fe 2 O 3 , W 2 O 3 SrTiO 3 , NiFe 2 O 4 , Fe 3 O 4 , Pb(Zr 0.52 Ti 0.48 )O 3 , MgTiO 3 , NiTiO 3 , Al 2 O 3 -B 2 O 3 , CeO 2 , ZrO 2 , Al 2 O 3 , GeO 2 , Mn 2 O 3 -Mn 3 O 4 , Pb(Zr, Ti)O 3 , Co 3 O 4 , Nb 2 O 5 , NiO/ZnO, PVP-TiO 2 , SnO 2 , La 2 CuO 4 , BaTiO 3 and mixtures thereof.

10. The hollow microsphere according to claim 3 , wherein said polymer is selected from the group consisting of 1,1,1,3,3,3-hexafluoroisopropanol (HFIP), poly(urethanes), poly(siloxanes), poly(silicones), poly(ethylene), poly(vinyl pyrrolidone), polyaniline/polyethylene oxide blends, poly(2-hydroxy ethyl methacrylate), poly(N-vinyl pyrrolidone), poly(methyl methacrylate), poly(vinyl alcohol) (PVA), poly(acrylic acid), poly(vinyl acetate), polyacrylamide, poly(ethylene-co-vinyl acetate), poly(ethylene glycol), poly(methacrylic acid), polylactic acid (PLA), polyglycolic acids (PGA), poly(lactide-co-glycolides) (PLGA), nylons, polyamides, polyanhydrides, poly(ethylene-co-vinyl alcohol) (EVOH), polycaprolactone, poly(vinyl acetate), polyvinylhydroxide, poly(ethylene oxide) (PEO), polyorthoesters and mixtures thereof or wherein said polymer is selected from the group consisting of collagen, poly(alpha esters), such as poly(lactate acid), poly(glycolic acid), polyorthoesters, polyanhydrides; cellulose ether, cellulose acetate, cellulose, cellulose ester, chitosan, gelatin, fluorinated polyethylene, poly-4-methylpentene, polyacrylonitrile, polyamide, polyamideimide, polyacrylate, polybenzoxazole, polycarbonate, polycyanoarylether, polyester, polyestercarbonate, polyether, polyetheretherketone, polyetherimide, polyetherketone, polyethersulfone, polyethylene, polyfluoroolefin, polyimide, polyolefin, polyoxadiazole, polyphenylene oxide, polyphenylene sulfide, polypropylene, polystyrene, polysulfide, polysulfone, polytetrafluoroethylene, polythioether, polytriazole, polyurethane, polyvinyl, polyvinylidene fluoride, regenerated cellulose, silicone, urea-formaldehyde and copolymers or physical blends thereof.

11. The hollow microspheres according to claim 8 , wherein said TiO 2 is in anatase and/or rutil phase.

12. A method of manufacturing at least one hollow microsphere, said microsphere comprising a hollow space inside said microsphere; said microsphere consisting of a mesoporous and/or macroporous circumferential wall, wherein said circumferential wall is surrounding the entire hollow space of said microsphere; wherein the circumferential wall consists of nanofilaments, wherein the nanofilammts are comprised of a metal sulfide selected from the group consisting of CdS, In 2 S 3 and ZnS; wherein said mesopores have a diameter between about 2 to about 50 nm and wherein said macropores have a diameter between about 50 to about 200 nm, wherein said method comprises:

spray drying a suspension of a surfactant and the nanofilaments; wherein said suspension comprises said nanofilaments in a concentration of between about 2 to 10 g/l.

13. The method according to claim 12 , further comprising the step of drying and/or calcination after spray drying.

14. The method according to claim 12 , wherein said suspension comprises said nanofilaments in a concentration between about 4 to 8 g/l.

15. The method according to claim 13 , wherein said calcination is carried out at a temperature between about 300° C. to about 700° C.

16. The method according to claim 12 , wherein the concentration of said surfactant is between about 0.05 to about 0.2 wt % based on the total weight of said resulting suspension or wherein the concentration of said surfactant is about 0.1 wt % based on the total weight of said resulting suspension.

17. The method according to claim 12 , wherein said surfactant is selected from the group consisting of amphoteric surfactants, anionic surfactants, cationic surfactants, nonionic surfactants and mixtures thereof.

18. A method of cleaning contaminated water comprising filtering said contaminated water through a compartment comprising hollow microspheres, said microsphere comprising a hollow space inside said microsphere; said microsphere consisting of a mesoporous and/or macroporous circumferential wall, wherein said circumferential wall is surrounding the entire hollow space of said microsphere; wherein the circumferential wall consists of nanofilaments, wherein the nanofilaments are comprised of a metal sulfide selected from the group consisting of CdS, In 2 S 3 and ZnS; wherein said mesopores have a diameter between about 2 to about 50 nm and wherein said macropores have a diameter between about 50 to about 200 nm.

19. A catalyst, or chromatographic material, or light-weight structural material, or thermal insulators, or acoustic insulators or electrical insulators comprising a hollow microsphere, said microsphere comprising a hollow space inside said microsphere; said microsphere consisting of a mesoporous and/or macroporous circumferential wall, wherein said circumferential wall is surrounding the entire hollow space of said microsphere; wherein the circumferential wall consists of nanofilaments, wherein the nanofilaments are comprised of a metal sulfide selected from the group consisting of CdS, In 2 S 3 and ZnS; wherein said mesopores have a diameter between about 2 to about 50 nm and wherein said macropores have a diameter between about 50 to about 200 nm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2010
From: SUN, DARREN DELAI; LEE, PEI FUNG; ZHANG, XIWANG; DU, JIANHONG
To: NANYANG TECHNOLOGICAL UNIVERSITY
Reel/Frame 024602/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2010
From: LECKIE, JAMES O.
To: THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIVERSITY
Reel/Frame 024602/0885 →
Continuity (2)
Provisional Application 60950558 · Jul 18, 2007
Related Publication 20100264097A1 · Oct 21, 2010