IP Library Granted Patent US 8,463,439
Granted Patent B2
US 8,463,439 · App. 12/415,795 · Granted Jun 11, 2013

Optic fiber connection for a force sensing instrument

Inventors: Stephen J. Blumenkranz (Redwood City, CA); Gregory W. Dachs, II (San Francisco, CA); Ian McDowall (Woodside, CA); Christopher J. Hasser (Los Altos, CA)
Assignee: Intuitive Surgical Operations, Inc.
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Quick Facts
Patent No.
US 8,463,439
App. No.
12/415,795
Granted
Jun 11, 2013
Kind
B2
Abstract

In one embodiment, a surgical instrument includes a housing linkable with a manipulator arm of a robotic surgical system, a shaft operably coupled to the housing, a force transducer on a distal end of the shaft, and a plurality of fiber optic strain gauges on the force transducer. In one example, the plurality of strain gauges are operably coupled to a fiber optic splitter or an arrayed waveguide grating (AWG) multiplexer. A fiber optic connector is operably coupled to the fiber optic splitter or the AWG multiplexer. A wrist joint is operably coupled to a distal end of the force transducer, and an end effector is operably coupled to the wrist joint. In another embodiment, a robotic surgical manipulator includes a base link operably coupled to a distal end of a manipulator positioning system, and a distal link movably coupled to the base link, wherein the distal link includes an instrument interface and a fiber optic connector optically linkable to a surgical instrument. A method of passing data between an instrument and a manipulator via optical connectors is also provided.

Claims (43)

1. A surgical instrument, comprising:

a housing linkable with a manipulator arm of a robotic surgical system;

a shaft operably coupled to the housing;

a force transducer on a distal end of the shaft;

a plurality of fiber optic strain gauges on the force transducer, the plurality of strain gauges operably coupled to a fiber optic splitter;

a fiber optic connector operably coupled to the fiber optic splitter;

a wrist joint operably coupled to a distal end of the force transducer;

an end effector operably coupled to the wrist joint; and wherein the fiber optic splitter is operably coupled to the fiber optic connector by a single optic fiber routed at least partially through the shaft.

2. The instrument of claim 1 , wherein the fiber optic connector includes an expanded beam collimator lens selected from the group consisting of a gradient index lens, an aspheric lens, a ball lens, and a lensed optic fiber.

3. The instrument of claim 2 , wherein the fiber optic splitter is directly coupled to the expanded beam collimator lens without optical fiber.

4. The instrument of claim 1 , wherein the plurality of strain gauges is operably coupled to the fiber optic splitter by optic fibers routed at least partially through the shaft.

5. The instrument of claim 4 , wherein the optic fibers are configured in a loop at the housing.

6. The instrument of claim 1 , wherein the optic fiber is configured in a loop at the housing.

7. The instrument of claim 1 , wherein the fiber optic connector is configured on the housing to transmit signals from the plurality of strain gauges to a second fiber optic connector mounted on a distal link of the manipulator arm.

8. The instrument of claim 7 , wherein the fiber optic connector approaches along its optical axis to mate with the second fiber optic connector.

9. The instrument of claim 7 , wherein the fiber optic connector approaches transversely to its optical axis to mate with the second fiber optic connector.

10. The instrument of claim 7 , wherein the fiber optic connector is attached to the housing by a flexible member.

11. The instrument of claim 10 , wherein the fiber optic connector is guided into optical alignment with the second fiber optic connector by a tapered feature.

12. The instrument of claim 1 , wherein the fiber optic connector is covered by a movable cover that is opened by a mating action of the fiber optic connector with the second fiber optic connector.

13. The instrument of claim 1 , wherein the plurality of strain gauges is selected from the group consisting of Fabry-Perot strain gauges and fiber Bragg grating strain gauges.

14. The instrument of claim 1 , wherein the end effector of the surgical instrument is selected from the group consisting of jaws, scissors, graspers, needle holders, micro-dissectors, staple appliers, tackers, suction irrigation tools, clip appliers, cutting blades, cautery probes, irrigators, catheters, and suction orifices.

15. The instrument of claim 1 , wherein the housing interfaces with a sterile adaptor which interfaces with the manipulator arm.

16. A surgical instrument, comprising:

a housing linkable with a manipulator arm of a robotic surgical system a shaft operably coupled to the housing;

a force transducer on a distal end of the shaft;

a plurality of fiber optic strain gauges on the force transducer, the plurality of strain gauges operably coupled to an arrayed waveguide grating (AWG) multiplexer;

a fiber optic connector operably coupled to the AWG multiplexer;

a wrist joint operably coupled to a distal end of the force transducer; an end effector operably coupled to the wrist joint; and wherein the AWG multiplexer is operably coupled to the fiber optic connector by a single optic fiber routed at least partially through the shaft.

17. The instrument of claim 16 , wherein the fiber optic connector includes an expanded beam collimator lens selected from the group consisting of a gradient index lens, an aspheric lens, a ball lens, and a lensed optic fiber.

18. The instrument of claim 17 , wherein the AWG multiplexer is directly coupled to the expanded beam collimator lens without optical fiber.

19. The instrument of claim 16 , wherein the plurality of strain gauges is operably coupled to the AWG multiplexer by optic fibers routed at least partially through the shaft.

20. The instrument of claim 19 , wherein the optic fibers are configured in a loop at the housing.

21. The instrument of claim 16 , wherein the optic fiber is configured in a loop at the housing.

22. The instrument of claim 16 , wherein the fiber optic connector is configured on the housing to transmit signals from the plurality of strain gauges to a second fiber optic connector mounted on a distal link of the manipulator arm.

23. The instrument of claim 22 , wherein the fiber optic connector approaches along its optical axis to mate with the second fiber optic connector.

24. The instrument of claim 22 , wherein the fiber optic connector approaches transversely to its optical axis to mate with the second fiber optic connector.

25. The instrument of claim 22 , wherein the fiber optic connector is attached to the housing by a flexible member.

26. The instrument of claim 25 , wherein the fiber optic connector is guided into optical alignment with the second fiber optic connector by a tapered feature.

27. The instrument of claim 16 , wherein the fiber optic connector is covered by a movable cover that is opened by a mating action of the fiber optic connector with the second fiber optic connector.

28. The instrument of claim 1 , further including:

the fiber optic splitter.

29. The instrument of claim 1 , wherein the fiber optic splitter couples all of the plurality of fiber optic strain gauges to the fiber optic connector.

30. The instrument of claim 29 , wherein the fiber optic splitter is operably coupled to the fiber optic connector by a single optic fiber routed at least partially through the shaft.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2013
From: INTUITIVE SURGICAL, INC.
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 030241/0268 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2009
From: BLUMENKRANZ, STEPHEN J.; DACHS II, GREGORY W.; MCDOWALL, IAN; HASSER, CHRISTOPHER J.
To: INTUITIVE SURGICAL, INC.
Reel/Frame 022779/0163 →
Continuity (1)
Related Publication 20100250000A1 · Sep 30, 2010