IP Library Granted Patent US 8,480,987
Granted Patent B2
US 8,480,987 · App. 12/633,836 · Granted Jul 9, 2013

Method of preparing nanoparticles of lithium transition metal phosphates, lithium transition metal phosphates, and method of preparing the same

Inventor: Sung Yoon Chung (Incheon, KR)
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Quick Facts
Patent No.
US 8,480,987
App. No.
12/633,836
Granted
Jul 9, 2013
Kind
B2
Abstract

Provided are lithium transition metal phosphates where the cation anti-site defects between lithium and transition metals in a lithium transition metal phosphate with a cation well-ordered olivine structure are arranged only in a 1D crystal direction, and a method of preparing the same. The method comprises adding any one selected from the group consisting of an alkali element and an element that has a valence of 5 + or any combination thereof to a solid salt comprising lithium, transition metals, and phosphorus as a starting material to produce a first intermediate material; subjecting the first intermediate to a first heat treatment at a temperature of approximately 250° C. to approximately 400° C. to produce a second amorphous material; and cooling the second intermediate material to room temperature, followed by a second heat treatment at a temperature of approximately 400° C. to approximately 800° C. to produce a final material in which the cation-distribution defect is locally clustered and the distribution has a 1D-oriented arrangement parallel to any one axis direction in the crystal.

Claims (20)

1. A method of preparing lithium transition metal phosphate, the method comprising,

adding an alkali element, as an additive, to a solid salt comprising lithium, transition metals, and phosphorus as a starting material to produce a first intermediate material;

subjecting the first intermediate to a first heat treatment at a temperature of approximately 250° C. to approximately 400° C. to produce a second amorphous material; and

cooling the second intermediate material to room temperature, followed by a second heat treatment at a temperature of approximately 400° C. to approximately 800° C. to produce a final material in which cation-distribution defects are locally clustered and a distribution of the defects has a 1D-oriented arrangement parallel to any one axis direction in a crystal of lithium transition metal phosphate.

2. The method of claim 1 , wherein the alkali element is sodium (Na) or potassium (K).

3. The method of claim 1 , wherein the starting material is any one selected from the group consisting of carbonates, oxalates, acetates, ammonium phosphates and any combination thereof.

4. The method of claim 3 , wherein the carbonate is lithium carbonate (Li 2 CO 3 ), the oxalate is MC 2 O 4 (2H 2 O) (M=Fe, Mn, Co, Ni, Ti, Cu or any combination thereof), the acetate is M(CO 2 CH 3 ) 2 (M=Fe, Mn, Co, Ni, Ti, Cu or any combination thereof), and the ammonium phosphate is ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ).

5. The method of claim 1 , wherein the alkali element is added to the starting material in an amount of greater than 0 mol % and approximately 5 mol % or less.

6. The method of claim 1 , wherein the first intermediate material has a stoichiometric composition of (Li 1-x A x )(M 1-y By)PO 4 or (LiA x )(MB y )PO 4 (A or B=Na, K or any combination thereof, M=Fe, Mn, Co, Ni, Ti, Cu, or any combination thereof, and 0<x≦0.05, and 0<y≦0.05).

7. The method of claim 1 , wherein the first and second heat treatments are carried out under a gas atmosphere of any one selected from argon (Ar), nitrogen (N2), and carbon monoxide/carbon dioxide (CO/CO 2 ) at a flow rate of approximately 100 to approximately 500 cc/min.

8. The method of claim 1 , wherein an additive for Na comprises sodium carbonate (Na 2 CO 3 ), and an additive for K comprises potassium carbonate (K 2 CO 3 ).

9. The method of claim 1 , wherein the first and second heat treatments are carried out for approximately 1 to approximately 10 hours.

10. The method of claim 1 , wherein the second heat treatment is carried out at a temperature of approximately 400° C. to approximately 800° C. for approximately 2 to approximately 10 hours.

11. The method of claim 1 , wherein the producing of the final material comprises crystallizing the second intermediate material from the amorphous state into a metastable intermediate phase.

12. A lithium transition metal phosphate, comprising:

an alkali element, as an additive, where anti-site defects between lithium and a transition metal are locally clustered in a crystal of the lithium transition metal phosphate and a distribution of the defects has a 1D-oriented arrangement parallel to any one axis direction in the crystal.

13. The phosphate of claim 12 , wherein any one axis is crystallograpically the b-axis.

14. The phosphate of claim 12 , wherein the alkali element is added in an amount of greater than 0 mol % and approximately 5 mol % or less.

15. The phosphate of claim 12 , wherein a crystal structure of the crystal is an olivine structure.

16. The phosphate of claim 12 , where the alkali element comprises at least one of Na and K.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2013
From: CHUNG, SUNG YOON
To: KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY
Reel/Frame 031435/0225 →
Priority Claims (2)
KR 10-2007-0038984 · Apr 20, 2007 · national
KR 10-2008-0128019 · Dec 16, 2008 · national
Continuity (2)
Continuation In Part 12593291
Related Publication 20100086461A1 · Apr 8, 2010