Light reflecting structure in a liquid crystal display panel
A method for producing a light reflecting structure in a transflective or reflective liquid crystal display uses one or two masks for masking a photoresist layer in a back-side exposing process. The pattern on the masks is designed to produce rod-like structures or crevices and holes on exposed and developed photoresist layer. After the exposed photoresist is developed, a heat treatment process or a UV curing process is used to soften the photoresist layer so that the reshaped surface is more or less contiguous but uneven. A reflective coating is then deposited on the uneven surface. One or more intermediate layers can be made between the masks, between the lower mask and the substrate, and between the upper masks and the photoresist layers. The masks and the intermediate layers can be made in conjunction with the fabrication of the liquid crystal display panel.
1. A light reflecting structure in a liquid crystal display having a substrate, said structure comprising:
a first mask disposed on the substrate, the first mask having first light-blocking areas and first non-light blocking areas;
one or more intermediate layers disposed on the first mask, said one or more intermediate layers made of one or more materials different from the first mask;
a second mask disposed on the intermediate layers, wherein the second mask has second light blocking areas and second non-light blocking areas, the second light blocking areas at least partially different from the first light-blocking areas;
a photoresist layer disposed on the second mask, the photoresist layer made of at least one material different from the second mask, the photoresist layer comprising a first surface and an opposing second surface facing the second mask, wherein the first surface comprises uneven areas substantially corresponding to the first light-blocking areas and the second light-blocking areas, the uneven areas forming a continuous uneven surface on said at least one material, the continuous uneven surface substantially corresponding to an entirety of the first light-blocking areas and the second light blocking area; and
a reflective layer disposed on the photoresist layer.
2. The light reflecting structure according to claim 1 , wherein each of the first mask and the second mask is made of a metal layer.
3. The light reflecting structure according to claim 1 , wherein said one or more intermediate layers comprise a dielectric layer.
4. The light reflecting structure according to claim 1 , wherein said one or more intermediate layers comprise an amorphous silicon layer.
5. The light reflecting structure according to claim 1 , further comprising:
a passivation layer disposed between the first mask and the substrate.
6. A liquid crystal display panel comprising:
a first substrate,
a second substrate,
a liquid crystal layer disposed between the first and second substrates, and
a light reflecting structure, the light reflecting structure comprising:
a first mask disposed on the second substrate, the first mask having first light-blocking areas and first non-light blocking areas;
one or more intermediate layers disposed on the first mask, said one or more intermediate layers made of one or more materials different from the first mask;
a second mask disposed on the intermediate layers, the second mask having second light blocking areas and second non-light blocking areas, the second light blocking areas at least partially different from the first light-blocking areas;
a photoresist layer disposed on the second mask, the photoresist layer made of at least one material different from the second mask, the photoresist layer comprising a first surface and an opposing second surface facing the second mask, wherein the first surface comprises uneven areas substantially corresponding to the first light-blocking areas and the second light-blocking areas, the uneven areas forming on said at least one material, the uneven areas forming a continuous uneven surface on said at least one material, the continuous uneven surface substantially corresponding to an entirety of the first light-blocking areas and the second light blocking area; and
a reflective layer disposed on the photoresist layer.
7. The liquid crystal display panel according to claim 6 , comprising a reflective liquid crystal display panel.
8. The liquid crystal display panel according to claim 6 , comprising a transflective liquid crystal display panel.
9. The liquid crystal display panel according to claim 6 , wherein the reflective layer is made of an electrically conductive material, the light reflecting structure further comprising:
a switching element disposed on the second substrate, the switching element electrically connected to the reflective layer.
10. The liquid crystal display panel according to claim 6 , wherein the reflective layer comprises a first electrically conductive layer, the light reflecting structure further comprises:
a second electrically conducting layer disposed between the second mask and the photoresist layer, wherein the reflective layer is electrically connected to the second electrically conductive layer;
a passivation layer disposed between the second electrically conductive layer and the second mask; and
a switching element disposed on the second substrate, the switching element electrically connected to the reflective layer.
11. The liquid crystal display panel according to claim 6 , wherein the photoresist layer is made of at least one photoresist material.
12. The light reflecting structure according to claim 1 , wherein the photoresist layer is made of at least one photoresist material.
13. The light reflecting structure according to claim 1 , further comprising:
one or more different layers disposed between the second mask and the photoresist layer, said one or more different layers made of one or more materials different from the photoresist layer and the second mask.
14. The light reflecting structure according to claim 13 , wherein said one or more different layers comprise an electrically conductive layer and a passivation layer between the electrically conductive layer and the second mask.
15. The light reflecting structure according to claim 1 , wherein said one or more intermediate layers comprise a substantially planar surface adjacent to the second mask.
16. The light reflecting structure according to claim 1 , wherein the uneven surface is substantially periodic.