IP Library Granted Patent US 8,512,599
Granted Patent B2
US 8,512,599 · App. 12/839,365 · Granted Aug 20, 2013

Carbonitride based phosphors and light emitting devices using the same

Inventors: Yuanqiang Li (Plainsboro, NJ); Yongchi Tian (Princeton Junction, NJ); Michael Dennis Romanelli (North Plainfield, NJ)
Assignee: Lightscape Materials, Inc.
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Quick Facts
Patent No.
US 8,512,599
App. No.
12/839,365
Granted
Aug 20, 2013
Kind
B2
Abstract

Disclosed herein is a novel group of carbidonitride phosphors and light emitting devices which utilize these phosphors. In certain embodiments, the present invention is directed to a novel family of carbidonitride-based phosphors expressed as follows: Ca 1−x Al x−xy Si 1−x+xy N 2−x−xy C xy :A;  (1) Ca 1−x−z Na z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A;  (2) M(II) 1−x−z M(I) z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A;  (3) M(II) 1−x−z M(I) z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy−2w/3 C xy O w−v/2 H v :A; and  (4) M(II) 1−x−z M(I) z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy−2w/3−v/3 C xy O w H v :A,  (4a) wherein 0<x<1, 0<y<1, 0≦z<1, 0≦v<1, 0<w<1, x+z<1, x>xy+z, and 0<x−xy−z<1, M(II) is at least one divalent cation, M(I) is at least one monovalent cation, M(III) is at least one trivalent cation, H is at least one monovalent anion, and A is a luminescence activator doped in the crystal structure.

Claims (49)

1. A phosphor having the formula

Ca 1−x−z Na z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A,

wherein 0.43<(1−x−z)<0.53; wherein 0.024<z≦0.05; wherein 0.36≦(x−xy−z)<0.53; wherein (1−x+xy+z)=0.6; wherein 1.3<(2−x−xy)<1.62; and, wherein 0.013<xy≦0.096; wherein M(III) is Al; and; wherein A is Eu 2+ .

2. The phosphor of claim 1 , wherein the phosphor has the formula

Ca 0.47 Na 0.025 Al 0.35 B 0.025 Si 0.6 N 1.425 C 0.075 :Eu 2+ .

3. A phosphor having the formula

M(II) 1−x−z M(I) z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A

wherein 0.3<x<0.8; 0<y<0.5; 0<z<0.45; (x+z)<1; x>(xy+z); 0<(x−xy−z)<1; M(II) is at least one divalent cation; M(I) is at least one monovalent cation; M(III) is at least one trivalent cation; and A is a luminescence activator.

4. A light emitting device comprising:

a light source which emits light having a first luminescence spectrum; and

a first phosphor which, upon irradiation with light from the light source, emits light having a second luminescence spectrum that is different than the first luminescence spectrum;

wherein the first phosphor comprises a phosphor having the formula

M(II) 1−x−z M(I) z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A

wherein 0.3<x<0.8; 0<y<0.5; 0<z<0.45; (x+z)<1; x>(xy+z); 0<(x−xy−z)<1; M(II) is at least one divalent cation; M(I) is at least one monovalent cation; M(III) is at least one trivalent cation; and A is a luminescence activator.

5. The light emitting device of claim 4 , wherein the first phosphor comprises a phosphor having the formula

Ca 1−x−z Na z M(III) x−xy−z Si 1−x+xy+z N 2−x−xy C xy :A,

wherein 0.43<(1−x−z)<0.53; wherein 0.024<z≦0.05; wherein 0.36≦(x−xy−z)<0.53; wherein (1−x+xy+z)=0.6; wherein 1.3<(2−x−xy)<1.62; and, wherein 0.013<xy≦0.096; wherein M(III) is Al; and; wherein A is Eu 2+ .

6. The light emitting device of claim 4 , wherein the first phosphor comprises a phosphor having the formula

Ca 0.47 Na 0.025 Al 0.35 B 0.025 Si 0.6 N 1.425 C 0.075 :Eu 2+ .

7. The phosphor of claim 1 , wherein A is doped in the host crystal of the phosphor at a concentration level of about 0.001 mol % to about 10 mol % relative to Ca.

8. The phosphor of claim 1 , wherein the crystal structure of the host crystal of the phosphor is an orthorhombic or monoclinic crystal system.

9. The phosphor of claim 1 , wherein the crystal structure of the host crystal of the phosphor belongs to space group Cmc2 1 or Cc.

10. The phosphor of claim 1 , wherein the crystal structure of the host crystal of the phosphor is an orthorhombic system; wherein the unit cell parameter a of the host crystal is between about 9.65 Å and about 9.90 Å; wherein the unit cell parameter b of the host crystal is between about 5.55 Å and about 5.80 Å; and wherein the unit cell parameter c of the host crystal is between about 5.000 Å and about 5.15 Å.

11. The phosphor of claim 1 , wherein the crystal structure of the host crystal of the phosphor is a monoclinic system; wherein the unit cell parameter a of the host crystal is between about 9.65 Å and about 9.90 Å; wherein the unit cell parameter b of the host crystal is between about 5.55 Å and about 5.80 Å; wherein the unit cell parameter c of the host crystal is between about 5.000 Å and about 5.15 Å; and, wherein the unit cell parameter β (beta) of the host crystal is between about 87 degrees and about 93 degrees.

12. The phosphor of claim 2 , wherein

M(II) is selected from the group consisting of Be, Mg, Ca, Sr, Ba, Cu, Co, Ni, Pd, Zn, and Cd;

M(I) is selected from the group consisting of Li, Na, K, Rb, Cu, Ag and Au;

M(III) is selected from the group consisting of B, Al, Ga, In, Sc, Y, La and Gd;

H is selected from the group consisting of F, Cl, Br and I; and

A comprises at least one metal ion selected from the group consisting of Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Mn, Bi, and Sb.

13. The phosphor of claim 2 , wherein A is doped in the host crystal of the phosphor at a concentration level of about 0.001 mol % to about 10 mol % relative to M(II).

14. The phosphor of claim 2 , wherein the crystal structure of the host crystal of the phosphor is an orthorhombic or monoclinic crystal system.

15. The light emitting device of claim 3 , wherein:

M(II) is selected from the group consisting of Be, Mg, Ca, Sr, Ba, Cu, Co, Ni, Pd, Zn, and Cd;

M(I) is selected from the group consisting of Li, Na, K, Rb, Cu, Ag and Au;

M(III) is selected from the group consisting of B, Al, Ga, In, Sc, Y, La and Gd;

H is selected from the group consisting of F, Cl, Br and I; and

A comprises at least one metal ion selected from the group consisting of Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Mn, Bi, and Sb.

16. The light emitting device of claim 3 , wherein the first luminescence spectrum is from about 330 nm to about 500 nm.

17. The light emitting device of claim 3 , wherein the light source is a light emitting diode or a laser diode.

18. The light emitting device of claim 3 , further comprising a second phosphor.

19. The light emitting device of claim 18 , wherein the second phosphor comprises one or more of the following phosphors: a red-emitting phosphor, a blue-emitting phosphor, a yellow-emitting phosphor, and a green-emitting phosphor.

20. The light emitting device of claim 18 , wherein the second phosphor is a green-emitting phosphor or a yellow-emitting phosphor.

21. The light emitting device of claim 18 , wherein the second phosphor is a YAG:Ce phosphor, a green or yellow silicate phosphor, or a green sulfide phosphor.

22. The light emitting device of claim 3 , further comprising at least two additional phosphors, wherein said at least two additional phosphors each comprise one or more of the following phosphors: a red-emitting phosphor, a blue-emitting phosphor, a yellow-emitting phosphor, and a green-emitting phosphor.

23. The light emitting device of claim 3 , wherein the light emitting device emits white light.

24. The light emitting device of claim 18 , wherein the light emitting device emits white light.

25. The light emitting device of claim 23 , wherein the light emitting device emits warm or cool white light.

26. The light emitting device of claim 24 , wherein the light emitting device emits warm or cool white light.

Assignments (8)
MODIFICATION OF SUBSTANTIAL U.S. MANUFACTURE REQUIREMENT Recorded Mar 21, 2014
From: UNITED STATES DEPARTMENT OF ENERGY
To: LIGHTSCAPE MATERIALS, INC. (WHOLLY OWNED BY THE DOW CHEMICAL COMPANY)
Reel/Frame 032493/0814 →
CONFIRMATORY LICENSE Recorded Jun 4, 2013
From: LIGHTSCAPE MATERIALS, INC. (WHOLLY OWNED BY THE DOW CHEMICAL COMPANY)
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 030612/0639 →
CONFIRMATORY LICENSE Recorded Apr 29, 2013
From: LIGHTSCAPE MATERIALS, INC. (WHOLLY OWNED BY THE DOW CHEMICAL COMPANY)
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 030314/0344 →
RELEASE OF SECURITY INTEREST Recorded May 14, 2012
From: ADVANCED TECHNOLOGY MATERIALS, INC.
To: LIGHTSCAPE MATERIALS, INC.
Reel/Frame 028202/0239 →
RELEASE OF SECURITY INTEREST Recorded Dec 12, 2011
From: THE DOW CHEMICAL COMPANY
To: LIGHTSCAPE MATERIALS, INC.
Reel/Frame 027363/0650 →
SECURITY AGREEMENT Recorded Dec 6, 2011
From: LIGHTSCAPE MATERIALS, INC.
To: ADVANCED TECHNOLOGY MATERIALS, INC.
Reel/Frame 027334/0024 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 22, 2011
From: LIGHTSCAPE MATERIALS, INC.
To: THE DOW CHEMICAL COMPANY, AS COLLATERAL AGENT
Reel/Frame 026170/0042 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2010
From: LI, YUANQIANG; TIAN, YONGCHI; ROMANELLI, MICHAEL DENNIS
To: LIGHTSCAPE MATERIALS, INC.
Reel/Frame 025063/0199 →
Continuity (3)
Provisional Application 61334967 · May 14, 2010
Provisional Application 61354992 · Jun 15, 2010
Related Publication 20110279016A1 · Nov 17, 2011