IP Library Granted Patent US 8,628,579
Granted Patent B2
US 8,628,579 · App. 13/188,699 · Granted Jan 14, 2014

Systems and methods for prosthetic knee

Inventors: Michael D. Ries (Tiburon, CA); Mark J. Mooradian (Phoenix, AZ); Joshua A. Butters (Chandler, AZ); Daniel F. Justin (Orlando, FL)
Assignees: IMDS Corporation; Michael D. Ries
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Quick Facts
Patent No.
US 8,628,579
App. No.
13/188,699
Granted
Jan 14, 2014
Kind
B2
Abstract

A knee prosthesis including femoral and tibial implants, a tibial insert and a cam post assembly. The femoral implant is secured to a femur and has a cam feature and condyles. The tibial implant is secured to a tibia. The tibial insert has articulating surfaces that match the contours of the condyles of the femoral implant, and may have a medial boss that aligns with the tibial implant to provide rotation about a medially displaced rotation axis. A cam post is secured to the tibial implant and passes through a channel of the tibial insert. A motion limiting structure provides limits to motion between the tibial insert and the tibial baseplate. The cam post assembly interacts with the femoral implant cam feature and allows more anatomically correct rollback and femoral external rotation during knee flexion, and varus/valgus support to the femur.

Claims (45)

1. A knee replacement system comprising:

a femoral knee implant comprising a pair of condyles and a bone facing side shaped to lie against a resected surface of a femur; and

a tibial baseplate comprising a tibia facing surface and a superior surface, wherein the tibia facing surface is shaped to lie against a resected surface of a tibia;

a tibial bearing having a baseplate facing side, a condylar articulation side, and a channel which passes through the tibial bearing along a direction generally perpendicular to the baseplate facing side;

a support post assembly comprising a post which projects superiorly relative to the superior surface of the tibial baseplate and extends through the channel of the tibial bearing;

a sleeve mounted over the post and rotatable about the post;

a first rotation axis extending through the tibial baseplate and the tibial bearing substantially perpendicular to the superior surface of the tibial baseplate and the baseplate facing side of the tibial bearing, the first rotation axis medially displaced relative to the geometric centers of the tibial baseplate and the tibial bearing, wherein the tibial bearing rotates relative to the tibial baseplate about the medial first rotation axis during articulation of the knee replacement system; and

a second rotation axis separate from and not co-axial with the first rotation axis, wherein the sleeve rotates about the second rotation axis.

2. The knee replacement system of claim 1 , further comprising a structure which directly contacts a wall of the channel to limit the rotation of the bearing relative to the tibial baseplate.

3. The knee replacement system of claim 1 , wherein the post is attached to the tibial baseplate through a Morse taper fitting.

4. The knee replacement system of claim 1 , wherein the post comprises a key feature and the tibial baseplate comprises a corresponding key feature, wherein the key features directly engage each other to prevent rotation of the post relative to the tibial baseplate.

5. The knee replacement system of claim 1 , wherein the sleeve comprises a sleeve bore and the post is received within the sleeve bore.

6. A knee replacement system comprising:

a femoral knee implant comprising a pair of condyles and a bone facing side shaped to lie against a resected surface of a femur; and

a tibial baseplate comprising a tibia facing surface and a superior surface, wherein the tibia facing surface is shaped to lie against a resected surface of a tibia;

a tibial bearing having a baseplate facing side, a condylar articulation side, and a channel which passes through the tibial bearing along a direction generally perpendicular to the baseplate facing side;

a support post assembly comprising a post which projects superiorly relative to the superior surface of the tibial baseplate and extends through the channel of the tibial bearing, the support post assembly further comprising a sleeve removably mounted over the post and rotatable about the post, wherein the sleeve comprises a sleeve bore and the post is received within the sleeve bore;

a structure engaging the tibial baseplate and the tibial bearing to limit motion between the tibial baseplate and the tibial bearing;

a first rotation axis extending through the tibial baseplate and the tibial bearing substantially perpendicular to the superior surface of the tibial baseplate and the baseplate facing side of the tibial bearing, the first rotation axis medially displaced relative to the geometric centers of the tibial baseplate and the tibial bearing, wherein the tibial bearing rotates relative to the tibial baseplate about the medial first rotation axis during articulation of the knee replacement system; and

a second rotation axis separate from and not co-axial with the first rotation axis, wherein the sleeve rotates about the second rotation axis.

7. The knee replacement system of claim 6 , wherein during articulation of the knee replacement system the bearing rotates relative to the tibial baseplate in a first direction and the sleeve rotates about the post in a second direction, the second direction opposite from the first direction.

8. The knee replacement system of claim 6 , wherein the structure is formed on the tibial baseplate, and the structure directly contacts a wall of the channel to limit rotation of the bearing relative to the tibial baseplate.

9. The knee replacement system of claim 8 , wherein the structure projects superiorly from the tibial baseplate.

10. A knee replacement system comprising:

a femoral implant comprising a pair of condyles and a bone facing side shaped to lie against a resected surface of a femur; and

a tibial baseplate comprising a tibia facing surface and a superior surface, wherein the tibia facing surface is shaped to lie against a resected tibial surface;

a tibial bearing having a baseplate facing side, a condylar articulation side, and a channel which passes through the tibial bearing along a direction generally perpendicular to the baseplate facing side;

a support post assembly comprising a post which projects superiorly relative to the superior surface of the tibial baseplate and extends through the channel of the tibial bearing, the support post assembly further comprising a sleeve removably mounted over the post and rotatable about the post, wherein the sleeve comprises a sleeve bore and the post is received within the sleeve bore, wherein the support post assembly engages with the femoral implant to provide varus/valgus stability to the femoral implant;

a structure engaging the tibial baseplate and the tibial bearing to limit motion between the tibial baseplate and the tibial bearing; and

a second motion limiting structure, wherein the second motion limiting structure limits the rotation of the sleeve relative to the post to a predetermined angle, wherein during articulation of the knee replacement system the tibial bearing rotates relative to the tibial baseplate in a first direction and the sleeve rotates about the post in a second direction, the second direction opposite from the first direction.

11. The knee replacement system of claim 10 , further comprising a rotation axis extending through the tibial baseplate and the tibial bearing substantially perpendicular to the superior surface of the tibial baseplate and the baseplate facing side of the tibial bearing, the rotation axis medially displaced relative to the geometric centers of the tibial baseplate and the tibial bearing, wherein the tibial bearing rotates relative to the tibial baseplate about the medial rotation axis during articulation of the knee replacement system.

12. The knee replacement system of claim 11 , wherein the structure directly contacts a wall of the channel to limit rotation of the bearing relative to the tibial baseplate.

13. The knee replacement system of claim 10 , wherein the support post assembly directly contacts the femoral implant to provide the varus/valgus stability to the femoral implant.

14. The knee replacement system of claim 13 , wherein the femoral component comprises an intercondylar wall, wherein the sleeve contacts the intercondylar wall to provide the varus/valgus stability to the femoral implant.

15. The knee replacement system of claim 10 , wherein the structure projects superiorly from the tibial baseplate.

16. A knee replacement system comprising:

a femoral knee implant comprising a pair of condyles and a bone facing side shaped to lie against a resected surface of a femur; and

a tibial baseplate comprising a tibia facing surface and a superior surface, wherein the tibia facing surface is shaped to lie against a resected surface of a tibia;

a tibial bearing having a baseplate facing side, a condylar articulation side, and a channel which passes through the tibial bearing along a direction generally perpendicular to the baseplate facing side;

a support post assembly comprising a post which projects superiorly relative to the superior surface of the tibial baseplate and extends through the channel of the tibial bearing, the support post assembly further comprising a sleeve removably mounted over the post and rotatable about the post, wherein the sleeve comprises a sleeve bore and the post is received within the sleeve bore;

a structure engaging the tibial baseplate and the tibial bearing to limit motion between the tibial baseplate and the tibial bearing; and

a first rotation axis extending through the tibial baseplate and the tibial bearing substantially perpendicular to the superior surface of the tibial baseplate and the baseplate facing side of the tibial bearing, the first rotation axis medially displaced relative to the geometric centers of the tibial baseplate and the tibial bearing, wherein during articulation of the knee replacement system the bearing rotates relative to the tibial baseplate about the first rotation axis in a first direction, and the sleeve rotates about the post in a second direction, the second direction opposite from the first direction.

17. The knee replacement system of claim 16 , further comprising a second rotation axis separate from and not co-axial with the first rotation axis, wherein the sleeve rotates about the second rotation axis.

18. The knee replacement system of claim 16 , wherein the structure is formed on the tibial baseplate, and the structure directly contacts a wall of the channel to limit rotation of the bearing relative to the tibial baseplate.

19. The knee replacement system of claim 16 , wherein the structure projects superiorly from the tibial baseplate.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2014
From: COORSTEK MEDICAL LLC DBA IMDS; MEDICINELODGE, INC.; IMDS CORPORATION; IMDS LLC
To: RIES, MICHAEL D.
Reel/Frame 033143/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2013
From: RIES, MICHAEL D.
To: IMDS CORPORATION
Reel/Frame 029725/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: IMDS CORPORATION
To: RIES, MICHAEL D.
Reel/Frame 029714/0814 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2013
From: MOORADIAN, MARK J.; JUSTIN, DANIEL F.; BUTTERS, JOSHUA A.
To: IMDS CORPORATION
Reel/Frame 029651/0624 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2011
From: RIES, MICHAEL D.; MOORADIAN, MARK J.; BUTTERS, JOSHUA A.; JUSTIN, DANIEL F.
To: RIES, MICHAEL D.; MEDICINELODGE, INC. DBA IMDS CO-INNOVATION
Reel/Frame 026879/0232 →
Continuity (5)
Continuation In Part 12606326 · Oct 27, 2009
Provisional Application 61233081 · Aug 11, 2009
Provisional Application 61367292 · Jul 23, 2010
Provisional Application 61373393 · Aug 13, 2010
Related Publication 20110313534A1 · Dec 22, 2011