Method of using mask film to form relief images
A mask-forming film has a transparent layer between the imageable layer and the carrier sheet, which transparent layer has a refractive index that is lower (by at least 0.04) than that of the carrier sheet or any immediately adjacent layer between it and the carrier sheet. This lower refractive index layer modifies the path of incident radiation during mask image transfer so as to provide steeper shoulder angles in the relief image solid areas. This mask film is used to form a relief image such as in a flexographic printing plate.
1. A film comprising:
a transparent carrier sheet and having thereon, in order:
a transparent layer having a thickness of from about 0.25 μm and up to and including 10 μm, optionally comprising an adhesion promoter, and the transparent layer having a refractive index of at least 0.04 lower than the refractive index of the transparent carrier sheet,
a barrier layer comprising a poly(cyanoacrylate) or nitrocellulose, or metal oxide particles, and optionally crosslinking agents, and
at least one non-silver halide thermally sensitive imageable layer comprising an infrared radiation absorbing compound dispersed in a polymeric binder that is a polyurethane, poly(vinyl butyral), acrylamide polymer, nitrocellulose, or polyacetal,
the film further comprising an intermediate layer disposed between the non-silver halide thermally sensitive imageable layer and the transparent layer, the intermediate layer having a thickness of from about 0.1 to about 10 μm.
2. The film of claim 1 , wherein the transparent layer has a refractive index at least 0.08 lower than the refractive index of the transparent carrier sheet.
3. The film of claim 1 wherein the transparent layer comprises a fluoroelastomer.
4. The film of claim 1 wherein the intermediate layer comprises a poly(vinyl alcohol), poly(vinyl butyral), a cellulosic polymer, or hydrolyzed styrene maleic anhydride, and an adhesion promoter.
5. The film of claim 1 wherein the infrared radiation absorbing compound is an IR dye.
6. The film of claim 1 , further comprising a colorant that is a UV-absorbing dye.
7. The film of claim 1 , wherein the transparent carrier sheet comprises a polyester, fluorine polyester polymer, polyethylene polypropylene, polybutadiene, polycarbonate, polyacrylate, polyvinyl chloride or copolymer thereof, or hydrolyzed or non-hydrolyzed cellulose acetate.
8. The film of claim 1 , wherein the transparent carrier sheet has a thickness of from about 20 to about 200 μm thick.
9. The film of claim 1 , wherein the transparent carrier sheet comprises an adhesion promoter.