Jaw set with serrated cutting blades
A jaw set utilizes blade inserts having serrated surfaces which draw in to capture and cut material prior to the material becoming trapped in the apex of the blade arrangement, thereby maximizing efficiency of the cutting operation. The subject invention is also directed to an individual blade insert having grooves that are longitudinally offset from bolt holes used to retain the blade insert within a jaw set.
1. A jaw set for demolition equipment, wherein the jaw set is made up of a first jaw and a second jaw and, wherein at least one jaw rotates relative to the other jaw about a rotational axis, the jaw set comprising:
a) a first jaw blade extending from a front end of the first jaw to a back end of the first jaw proximate to the rotational axis, wherein the first jaw blade has a front section and a rear section forming an obtuse angle relative to the front section defining an apex therebetween;
i) at least one blade insert secured to each of the front section and the rear section of the first blade, wherein each blade insert has a longitudinal axis extending along the length of each insert;
ii) wherein at least one blade insert of the front section has a cutting surface with grooves spaced along the longitudinal axis to provide a serrated cutting surface;
b) a second jaw blade extending from a front end of the second jaw to a back end of the second jaw proximate to the rotational axis;
i) at least one blade insert secured to a section of the second blade, wherein each blade insert has a longitudinal axis extending along the length of each insert; and
ii) wherein at least one blade insert of the section has a cutting surface with grooves spaced along the longitudinal axis to provide a serrated cutting surface;
c) wherein the first jaw blade and the second jaw blade rotate relative to one another to function as a shear; and
d) wherein in a closed position, the cutting surface of the blade insert of the front section of the first jaw overlaps with and forms an acute angle with the cutting surface of the blade insert of the section of the second jaw blade.
2. The jaw set according to claim 1 , wherein planar segments are interspaced between the grooves.
3. The jaw set according to claim 2 , wherein each blade insert has bolt holes extending therethrough perpendicular to and along the length of the longitudinal axis and parallel to the planar segments, wherein the bolt holes are longitudinally spaced from each groove to provide maximum blade strength.
4. The jaw set according to claim 1 , wherein the grooves are oriented perpendicular to the longitudinal axis.
5. The jaw set according to claim 1 , wherein each blade insert has a width and grooves extend across the width of each blade insert.
6. The jaw set according to claim 1 , wherein the length of the planar section between each groove is equal to or greater than the length of the groove.
7. The jaw set according to claim 1 , wherein when two blade inserts are abutting with one another, the combined length of the planar sections of the abutting blade inserts is equal to or greater than the length of the groove.
8. The jaw set according to claim 1 , wherein blade inserts without grooves are positioned at the front end of each of the first jaw blade and the second jaw blade.
9. The jaw set according to claim 1 , wherein a blade insert without grooves is positioned at the rear section of the first jaw blade.
10. The jaw set according to claim 1 , wherein for each blade insert, the groove has a length of ½ inch and a depth of ¼ inch.
11. The jaw set according to claim 1 , wherein for each blade insert, the groove length is at least twice the depth of the groove depth.
12. The jaw set according to claim 1 , wherein the grooves are generally U-shaped and are radiused at the corners of the base.
13. The jaw set according to claim 1 , wherein the grooves intersect with the planar section at a sharp corner.
14. The jaw set according to claim 1 , wherein the length of the planar sections may vary to locate the bolt holes away from the grooves.
15. The jaw set according to claim 1 , wherein each blade insert has a top side and a bottom side with cutting surfaces including grooves and planar sections on both the top side and the bottom side such that the blade inserts may be indexable.