IP Library Granted Patent US 8,654,433
Granted Patent B2
US 8,654,433 · App. 13/959,035 · Granted Feb 18, 2014

Rearview mirror assembly for vehicle

Inventors: Michael J. Baur (Holland, MI); Ian A. McCabe (Holland, MI); Hamid Habibi (Holland, MI); Niall R. Lynam (Holland, MI)
Assignee: Magna Mirrors of America, Inc.
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Quick Facts
Patent No.
US 8,654,433
App. No.
13/959,035
Granted
Feb 18, 2014
Kind
B2
Abstract

A rearview mirror assembly for a vehicle includes an electrochromic reflective element having a specularly reflective perimeter layer established at least partially around a perimeter border region of a second surface of a front substrate. The perimeter layer is, at least in part, visible through the front substrate to a viewer when viewing the first surface of the front substrate of the reflective element. The perimeter layer conceals at least a portion of the seal from direct view by the driver of the vehicle. At least one of (a) at least one light source is disposed behind the perimeter layer and emits light that is visible to a viewer viewing the first surface of the front substrate of the reflective element at the perimeter layer, and (b) a light sensor is disposed behind the perimeter layer and senses light that passes through the front substrate at the perimeter layer.

Claims (48)

1. A rearview mirror assembly for a vehicle, said rearview mirror assembly comprising:

an electrochromic reflective element having a viewing region operable to exhibit electrically variable reflectivity between a high reflectance state and a dimmed reflectance state when an electrical voltage is applied thereto;

said electrochromic reflective element comprising a front substrate having a first surface and a second surface;

said electrochromic reflective element comprising a rear substrate having a third surface and a fourth surface;

said second surface of said front substrate and said third surface of said rear substrate opposing each other in said electrochromic reflective element and spaced apart by a seal, and with an electrochromic medium disposed therebetween;

a specularly reflective mirror reflector established at a surface of said rear substrate;

wherein a specularly reflective perimeter layer is established at least partially around a perimeter border region of said second surface of said front substrate of said electrochromic reflective element and, at least in part, is visible through said front substrate to a viewer when viewing said first surface of said front substrate of said electrochromic reflective element;

wherein said perimeter layer comprises at least one metal thin film coating;

wherein, when said electrochromic reflective element is normally viewed by a driver of a vehicle equipped with said rearview mirror assembly when operating the vehicle, said perimeter layer conceals at least a portion of said seal from direct view by the driver; and

wherein at least one of (a) at least one light source is disposed behind said perimeter layer and emits light that is visible to a viewer viewing said first surface of said front substrate of said electrochromic reflective element at said perimeter layer, and (b) a light sensor is disposed behind said perimeter layer and senses light that passes through said front substrate at said perimeter layer.

2. The rearview mirror assembly of claim 1 , wherein said perimeter layer has a width dimension that spans a first dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein a wider region of said perimeter layer has a wider width dimension that spans a second dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein said second dimension is greater than said first dimension, and wherein at least one of (a) at least one light source is disposed behind said perimeter layer at said wider region of said perimeter layer, and (b) a light sensor is disposed behind said perimeter layer at said wider region of said perimeter layer.

3. The rearview mirror assembly of claim 1 , wherein said rearview mirror assembly comprises an exterior rearview mirror assembly for mounting at a side of a vehicle.

4. The rearview mirror assembly of claim 1 , wherein said at least one metal thin film coating of said perimeter layer comprises chromium.

5. The rearview mirror assembly of claim 1 , wherein a light sensor is disposed behind said perimeter layer and senses light that passes through said front substrate at said perimeter layer.

6. The rearview mirror assembly of claim 5 , wherein said perimeter layer comprises one of (i) a transflective perimeter layer and wherein said at least one light sensor senses light that passes through said at least one metal thin film coating of said perimeter layer and (ii) at least one window established therethrough and wherein said at least one light sensor senses light that passes through said at least one window.

7. The rearview mirror assembly of claim 1 , wherein no part of said rear substrate extends beyond said front substrate.

8. The rearview mirror assembly of claim 7 , wherein a dimension of said front substrate is larger than a corresponding dimension of said rear substrate so as to provide an overhang region.

9. The rearview mirror assembly of claim 1 , wherein a specularly reflecting indicia reflector is locally established at said second surface of said front substrate to form indicia at said electrochromic reflective element and wherein said indicia is significantly more discernible by a person viewing said electrochromic reflective element when said electrochromic reflective element is at a dimmed reflectance state than when said electrochromic reflective element is at a high reflectance state, and wherein said indicia reflector comprises a reflective metal coating, and wherein said indicia reflector is overcoated by a transparent electrically conductive coating at said second surface so as to be disposed between said second surface and said overcoating transparent electrically conductive coating.

10. The rearview mirror assembly of claim 9 , wherein said mirror reflector established at said third surface of said rear substrate comprises a transflective mirror reflector.

11. The rearview mirror assembly of claim 1 , wherein at least one light source is disposed behind said perimeter layer and emits light through said perimeter layer so as to be visible to a viewer viewing said first surface of said front substrate of said electrochromic reflective element.

12. The rearview mirror assembly of claim 11 , wherein said at least one light source comprises one of (i) a light source for a turn signal display and (ii) a light source for a blind spot alert display.

13. The rearview mirror assembly of claim 11 , wherein said perimeter layer comprises one of (i) a transflective perimeter layer and wherein light emitted by said at least one light source passes through said at least one metal thin film coating of said perimeter layer and (ii) at least one window established therethrough and wherein light emitted by said at least one light source passes through said at least one window.

14. An exterior rearview mirror assembly for a vehicle, said exterior rearview mirror assembly comprising:

an exterior electrochromic reflective element having a viewing region operable to exhibit electrically variable reflectivity between a high reflectance state and a dimmed reflectance state when an electrical voltage is applied thereto;

said electrochromic reflective element comprising a front substrate having a first surface and a second surface;

said electrochromic reflective element comprising a rear substrate having a third surface and a fourth surface;

said second surface of said front substrate and said third surface of said rear substrate opposing each other in said electrochromic reflective element and spaced apart by a seal, and with an electrochromic medium disposed therebetween;

a specularly reflective mirror reflector established at said third surface of said rear substrate;

wherein a specularly reflective perimeter layer is established at least partially around a perimeter border region of said second surface of said front substrate of said electrochromic reflective element and, at least in part, is visible through said front substrate to a viewer when viewing said first surface of said front substrate of said electrochromic reflective element;

wherein said perimeter layer comprises at least one metal thin film coating;

wherein, when said electrochromic reflective element is normally viewed by a driver of a vehicle equipped with said exterior rearview mirror assembly when operating the vehicle, said perimeter layer conceals at least a portion of said seal from direct view by the driver; and

wherein at least one light source is disposed behind said perimeter layer and emits light that is visible to a viewer viewing said first surface of said front substrate of said electrochromic reflective element at said perimeter layer.

15. The rearview mirror assembly of claim 14 , wherein said perimeter layer has a width dimension that spans a first dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein a wider region of said perimeter layer has a wider width dimension that spans a second dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein said second dimension is greater than said first dimension, and wherein said at least one light source is disposed behind said perimeter layer at said wider region of said perimeter layer.

16. The rearview mirror assembly of claim 14 , wherein said at least one light source comprises one of (i) a light source for a turn signal display and (ii) a light source for a blind spot alert display.

17. The rearview mirror assembly of claim 14 , wherein said perimeter layer comprises one of (i) a transflective perimeter layer and wherein light emitted by said at least one light source passes through said at least one metal thin film coating of said perimeter layer and (ii) at least one window established therethrough and wherein light emitted by said at least one light source passes through said at least one window.

18. An exterior rearview mirror assembly for a vehicle, said exterior rearview mirror assembly comprising:

an exterior electrochromic reflective element having a viewing region operable to exhibit electrically variable reflectivity between a high reflectance state and a dimmed reflectance state when an electrical voltage is applied thereto;

said electrochromic reflective element comprising a front substrate having a first surface and a second surface;

said electrochromic reflective element comprising a rear substrate having a third surface and a fourth surface;

said second surface of said front substrate and said third surface of said rear substrate opposing each other in said electrochromic reflective element and spaced apart by a seal, and with an electrochromic medium disposed therebetween;

a specularly reflective mirror reflector established at said third surface of said rear substrate;

wherein no part of said rear substrate extends beyond said front substrate;

wherein a specularly reflective perimeter layer is established at least partially around a perimeter border region of said second surface of said front substrate of said electrochromic reflective element and, at least in part, is visible through said front substrate to a viewer when viewing said first surface of said front substrate of said electrochromic reflective element;

wherein said perimeter layer comprises at least one metal thin film coating;

wherein, when said electrochromic reflective element is normally viewed by a driver of a vehicle equipped with said exterior rearview mirror assembly when operating the vehicle, said perimeter layer conceals at least a portion of said seal from direct view by the driver; and

wherein at least one light source is disposed behind said perimeter layer and emits light that is visible to a viewer viewing said first surface of said front substrate of said electrochromic reflective element at said perimeter layer.

19. The rearview mirror assembly of claim 18 , wherein said perimeter layer has a width dimension that spans a first dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein a wider region of said perimeter layer has a wider width dimension that spans a second dimension over said second surface of said front substrate and inboard from a perimeter edge of said front substrate, and wherein said second dimension is greater than said first dimension, and wherein said at least one light source is disposed behind said perimeter layer at said wider region of said perimeter layer.

20. The rearview mirror assembly of claim 18 , wherein said at least one light source comprises one of (i) a light source for a turn signal display and (ii) a light source for a blind spot alert display.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: BAUR, MICHAEL J.; MCCABE, IAN A.; HABIBI, HAMID; LYNAM, NIALL R.
To: DONNELLY CORPORATION
Reel/Frame 053708/0449 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: DONNELLY CORPORATION
To: MAGNA DONNELLY CORPORATION
Reel/Frame 053708/0515 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: MAGNA DONNELLY CORPORATION
To: MAGNA MIRRORS OF AMERICA, INC.
Reel/Frame 053708/0533 →
Continuity (31)
Continuation 13595524 · Aug 27, 2012
Continuation 12974326 · Dec 21, 2010
Continuation 12617833 · Nov 13, 2009
Continuation 12122102 · May 16, 2008
Continuation 11912576
Continuation In Part 12900063 · Oct 7, 2010
Continuation 12476309 · Jun 2, 2009
Continuation 12124365 · May 21, 2008
Division 11837865 · Aug 13, 2007
Continuation 11021065 · Dec 23, 2004
Continuation 12609329 · Oct 30, 0209
Continuation 12061372 · Apr 2, 2008
Continuation 12043567 · Mar 6, 2008
Division 11623997 · Jan 17, 2007
Continuation 10054633 · Jan 22, 2002
Provisional Application 60346733 · Jan 7, 2002
Provisional Application 60315384 · Aug 28, 2001
Provisional Application 60271466 · Feb 26, 2001
Provisional Application 60263680 · Jan 23, 2001
Provisional Application 60629926 · Nov 22, 2004
Provisional Application 60563342 · Apr 19, 2004
Provisional Application 60553842 · Mar 17, 2004
Provisional Application 60531838 · Dec 23, 2003
Provisional Application 60783496 · Mar 17, 2006
Provisional Application 60774449 · Feb 17, 2006
Provisional Application 60750199 · Dec 14, 2005
Provisional Application 60730334 · Oct 26, 2005
Provisional Application 60695149 · Jun 29, 2005
Provisional Application 60690400 · Jun 14, 2005
Provisional Application 60681250 · May 16, 2005
Related Publication 20130314760A1 · Nov 28, 2013