Purification of acetic acid product streams
In one embodiment, the invention is to an ion exchange resin composition comprising a metal-functionalized exchange resin comprising from 3% to 94% metal-functionalized active sites; and a non-metal-functionalized exchange resin comprising non-metal-functionalized active sites.
1. An ion exchange resin composition comprising:
a mixture comprising:
(a) a metal ion-functionalized exchange resin comprising from 3% to 94% metal ion-functionalized active sites; and
(b) a non-metal ion-functionalized exchange resin comprising non-metal ion-functionalized active sites, wherein the percentages are based on the total number of sites of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin;
wherein the non-metal ion-functionalized exchange resin does not contain any metal ion-functionalized active sites; and
wherein the non-metal ion-functionalized exchanged resin optionally comprises non-metal ion-functionalization.
2. The ion exchange resin composition of claim 1 , wherein the amounts of (a) and (b) correspond, within a ±25% margin of error, to an iodide content and a corrosion metal content, respectively, in a crude acetic acid composition.
3. The ion exchange resin composition of claim 1 , wherein the amounts of (a) and (b) correspond, within a ±10% margin of error, to an iodide content and a corrosion metal content, respectively, in a crude acetic acid composition.
4. The ion exchange resin composition of claim 1 , wherein the ratio of metal ion-functionalized active sites to non-metal ion-functionalized active sites corresponds to a molar ratio of iodides to corrosion metals in a crude acetic acid composition.
5. The ion exchange resin composition of claim 1 , wherein the ratio of non-metal ion-functionalized active sites to metal ion-functionalized active sites ranges from 1:0.05 to 1:35.
6. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises at least 3% metal ion-functionalized active sites, and at least 3% non-metal ion-functionalized active sites, wherein the percentages are based on the total number of sites of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin.
7. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises at least 10% metal ion-functionalized active sites, and at least 10% non-metal ion-functionalized active sites, wherein the percentages are based on the total number of sites of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin.
8. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises:
from 1 wt. % to 99 wt. % metal ion-functionalized exchange resin; and
from 1 wt. % to 99 wt. % non-metal ion-functionalized exchange resin, wherein the percentages are based on the total weight of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin.
9. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises:
from 10 wt. % to 90 wt. % metal ion-functionalized exchange resin; and
from 10 wt. % to 90 wt. % non-metal ion-functionalized exchange resin, wherein the percentages are based on the total weight of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin.
10. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises:
from 25 wt. % to 75 wt. % metal ion-functionalized exchange resin; and
from 25 wt. % to 75 wt. % non-metal ion-functionalized exchange resin, wherein the percentages are based on the total weight of the metal ion-functionalized exchange resin and the non-metal ion-functionalized exchange resin.
11. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition has a metal content ranging from 1 wt. % to 35 wt. %.
12. The ion exchange resin composition of claim 1 , wherein the metal ion-functionalized exchange resin is functionalized with a metal selected from the group consisting of mercury, palladium, and rhodium.
13. The ion exchange resin composition of claim 1 , wherein the metal ion-functionalized exchange resin is functionalized with silver ion.
14. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises a base resin selected from the group consisting of polystyrene, styrene/divinyl benzene polymer, polyvinyl pyrrolidone, polyvinyl pyridine, and macroreticulated strong acid cation exchange resins.
15. The ion exchange resin composition of claim 1 , wherein the ion exchange resin composition comprises a base resin comprising styrene/divinyl benzene polymer, and wherein the metal ion-functionalized exchange resin is functionalized with silver ion.
16. The ion exchange resin composition of claim 1 , wherein the metal ion-functionalized exchange resin comprises a first base resin and the non-metal ion-functionalized exchange resin comprises a second base resin, different from the first base resin.
17. The ion exchange resin composition of claim 1 , wherein the metal ion-functionalized exchange resin comprises a first base resin and the non-metal ion-functionalized exchange resin comprises a second base resin, and wherein the first and second base resins are the same material.
18. The composition of claim 1 , wherein:
the non-metal ion-functionalized exchange resin comprises discrete particles, each particle comprising no metal ion-functionalized sites.
19. The composition of claim 18 , wherein:
the metal ion-functionalized exchange resin comprises discrete particles, each particle comprises metal ion-functionalized sites.