IP Library Granted Patent US 8,689,522
Granted Patent B2
US 8,689,522 · App. 14/059,989 · Granted Apr 8, 2014

Method for setting tiles and tuning lippage

Inventors: James P. Hoffman (Keokuk, IA); Ernest L. Perry (Vinton, IA); Michele Volponi (Keokuk, IA)
Assignee: New Standards Manufacturing Co.
E04F13/0892E04F21/22E04F13/0889
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Quick Facts
Patent No.
US 8,689,522
App. No.
14/059,989
Granted
Apr 8, 2014
Kind
B2
Abstract

A tile aligning and lippage tuning method and system that uses an under tile base reusable upright connecting tab, which is detachably connected to said under tile base, a reusable flexible edge slotted cap configured to slip over the connecting tab and latch thereto as the cap is slid further down the connecting tab. The cap has an edge slot so that the connecting tab can be separated from the cap, by merely sliding the cap, so that the connecting tab passes through the slot. A flexible spring-like portion of the cap provides increased force on the tile even if undesired elongation of the connecting tab occurs.

Claims (32)

1. A method of aligning tile comprising the steps of:

providing a first tile base member with a tile base mating portion;

providing a connecting tab with a connecting tab base mating portion thereon;

causing a said first tile base member to be disposed between a first plurality of adjacent tiles and a first substrate and said connecting tab to extend outwardly in a gap between said first plurality of adjacent tiles;

coupling a cap onto said connecting tab and into a retained configuration while said cap is in contact with said first plurality of adjacent tiles;

removing said connecting tab from said first tile base member and reusing said connecting tab by mating said connecting tab with a second tile base member;

where said step of removing said connecting tab occurs before any step of separating said cap from said connecting tab.

2. The method of claim 1 further comprising the step of sliding said cap in a plane defined by a top surface of said first plurality of adjacent tiles and thereby separating said cap from said connecting tab.

3. The method of claim 2 wherein said step of removing said connecting tab from said first tile base member comprises applying a non-destructive multi-step and multi-angle force to slide said connecting tab along a plurality of strap mating members, forming at least a portion of said tile base mating portion and extending within a void in said first tile base member.

4. The method of claim 1 wherein said step of removing said connecting tab from said first tile base member comprises pulling on said connecting tab and deforming portions of said first tile base member.

5. A method of aligning tile comprising the steps of:

providing a first member with a mating portion;

providing a tab with a tab mating portion thereon;

causing a said first member to be disposed between a first plurality of adjacent tiles and a first backing layer and said tab to extend outwardly in a gap between said first plurality of adjacent tiles;

coupling a cap to said tab and into a retained configuration so that said cap provides a biasing force with respect to said first plurality of adjacent tiles;

removing said tab from said first member and reusing said tab by mating said tab with a second member;

where said step of removing said tab occurs before any step of separating said cap from said tab.

6. The method of claim 5 further comprising the step of sliding said cap in a plane defined by a top surface of said first plurality of adjacent tiles and thereby separating said cap from said tab.

7. The method of claim 6 wherein said step of removing said tab from said first member comprises applying a non-destructive multi-step and multi-angle force to slide said tab along a plurality of strap mating members, forming at least a portion of said mating portion and extending within a void in said first member.

8. The method of claim 5 where said biasing force is provided directly on said plurality of adjacent tiles.

9. The method of claim 5 wherein said step of removing said tab from said first member comprises pulling on said tab and severing portions of said first base member.

10. A method of aligning tile being adhered to a backing layer comprising the steps of:

providing a first base member with a base mating portion;

providing a connecting tab with a connecting tab base mating portion thereon;

causing a said first base member to be disposed between a first plurality of adjacent objects and a first substrate and said connecting tab to extend outwardly in a gap between said first plurality of adjacent objects;

coupling a cap onto said connecting tab and into retained configuration so that said cap provides a biasing force with respect to said first plurality of adjacent objects;

removing said connecting tab from said first base member and reusing said connecting tab by mating said connecting tab with a second base member;

where said step of removing said connecting tab occurs before any step of separating said cap from said connecting tab.

11. The method of claim 10 further comprising the step of sliding said cap in a plane defined by a top surface of said first plurality of adjacent objects and thereby separating said cap from said connecting tab.

12. The method of claim 11 wherein said step of removing said connecting tab from said first base member, comprises applying a non-destructive multi-step and multi-angle force to slide said connecting tab along a plurality of strap mating members forming at least a portion of said base mating portion and extending within a void in said first base member.

13. The method of claim 10 wherein said plurality of adjacent object comprises a plurality of tiles.

14. The method of claim 10 where said biasing force is provided directly on said plurality of adjacent objects.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2024
From: NEW STANDARDS MANUFACTURING, CO.
To: DTM INNOVATIONS LLC
Reel/Frame 067268/0798 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2017
From: HOFFMAN, JAMES P; PERRY, ERNEST L, IV; VOLPONI, MICHELE
To: NEW STANDARDS MANUFACTURING CO.
Reel/Frame 042505/0682 →
Continuity (7)
Division 13855471 · Apr 2, 2013
Division 13613117 · Sep 13, 2012
Continuation In Part 13296737 · Nov 15, 2011
Provisional Application 61646677 · May 14, 2012
Provisional Application 61601808 · Feb 22, 2012
Provisional Application 61592357 · Jan 30, 2012
Related Publication 20140041335A1 · Feb 13, 2014