IP Library Granted Patent US 8,697,285
Granted Patent B2
US 8,697,285 · App. 13/126,968 · Granted Apr 15, 2014

Negative electrode material for nonaqueous secondary battery

Inventors: Hiroyuki Uono (Ibaraki, JP); Hideharu Sato (Ibaraki, JP); Hitoshi Matsumoto (Ibaraki, JP); Atsuyoshi Inoue (Kanagawa, JP)
Assignee: Mitsubishi Chemical Corporation
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Quick Facts
Patent No.
US 8,697,285
App. No.
13/126,968
Granted
Apr 15, 2014
Kind
B2
Abstract

To provide a carbon material capable of suppressing excessive reactivity with an electrolytic solution and excellent in a rapid charge/discharge characteristics. A carbon material for lithium ion secondary batteries, which satisfies: (i) a tap density≧0.75 g/cm 3 ; (ii) a Raman R value≧0.23 and a half width of D band Δν D <45 cm −1 , in which the D band appears in the vicinity of 1,358 cm −1 of the Raman spectrum; and (iii) 4 m 2 /g≦BET specific surface area (SA)≦11 m 2 /g.

Claims (46)

1. A carbon material, having:

(i) a tap density≧0.75 g/cm 3 ;

(ii) a Raman R value≧0.23 and a half width of D band Δν D <45 cm −1 , wherein the D band appears in the vicinity of 1,358 cm −1 of the Raman spectrum; and

(iii) 4 m 2 /g≦BET specific surface area SA, ≦11 m 2 /g,

wherein the carbon material is suitable for a lithium ion secondary battery.

2. The carbon material of claim 1 , wherein an element ratio of oxygen (O) to carbon (C) determined by X-ray photoelectron spectroscopy (XPS) is 0.03<O/C≦2.4.

3. The carbon material of claim 1 , wherein a thickness of an amorphous carbon layer present on a basal surface exposed to a particle surface observed by a transmission electron microscope, TEM, does not exceed 50 nm.

4. The carbon material of claim 1 , wherein a particle of the material, observed by TEM,

has, in an edge portion, a structure comprising a single layer or maximally two layers, in which edge surfaces exposed to a particle surface are connected with each other to form a U-shaped curved surface, and

has a fine folded structure irregular in an a-axis direction.

5. The carbon material of claim 1 , wherein pH of the water slurry is 7.5 or more and less than 11.

6. The carbon material of claim 1 , wherein a particle of the material, observed by a scanning electron microscope (SEM), is natural graphite giving a spherical shape as a whole, and

the particle observed by TEM has, in the edge portion, a structure comprising a single layer or maximally two layers in which edge surfaces exposed to a particle surface are connected with each other to form a U-shaped curved surface, and has a fine folded structure irregular in the a-axis direction.

7. The carbon material of claim 1 , wherein

the Raman R value is not less than the Raman R value of a raw material graphite particle, and

Rr, which is the Raman R value of the carbon material/Raman R value of the raw material graphite particle, is 1.0<Rr≦1.5.

8. The carbon material of claim 1 , wherein

the half width Δν D of D band appearing in the vicinity of 1,358 cm −1 of the Raman spectrum is not more than the half width Δν D of D band of a raw material graphite particle, and

a ratio Δν D r therebetween, Δν D of the carbon material/Δν D of the raw material graphite particle, is Δν D r≦≦0.99.

9. The carbon material of claim 1 , wherein

the BET specific surface area, SA, is larger than SA of a raw material graphite particle,

the ratio SA_r therebetween, SA of the carbon material/SA of the raw material graphite particle, is 1.03≦SA_r≦1.5,

the tap density is larger than the tap density of the raw material graphite particle, and

a ratio Tap_r therebetween, tap density of said carbon material/tap density of the raw material graphite particle, is 1.01≦Tap_r≦1.3.

10. The carbon material of claim 1 , obtained by heat-treating a spherical or spheroidal natural graphite particle having a tap density≧0.6 g/cm 3 in N 2 ,

wherein after the heat treating, a weight increase occurs due to an N 2 addition reaction.

11. The carbon material of claim 10 , wherein a heat treatment temperature T in the heat treating is 500° C.≦T<1,250° C. and

a time for the heat treating is 36 hours or more.

12. The carbon material of claim 1 , wherein a ratio of an irreversible capacity to the SA is 4.5 mAh/m 2 or less, in which the irreversible capacity is measured with the carbon material as an electrode active material of a lithium ion secondary battery and performing a sweep for three cycles with an Li counter electrode in an interelectrode potential difference range from 0 to 1.5 V while setting a density of the electrode active material to 1.7 g/cm 3 .

13. The carbon material of claim 1 , which has no amorphous carbon structure attributable to a heat-treated product of pitch, tar, or resin.

14. The carbon material of claim 1 , wherein a raw material graphite particle thereof is a spherical natural graphite particle, and a total CO generation amount on a surface of the raw material graphite particle as determined by temperature-programmed desorption method, TPD-MS, measurement and SA measurement, is from 0.4 to 3.5 μmol/m 2 .

15. A carbon material, comprising:

the carbon material of claim 1 ; and

a negative electrode carbon material other than that,

in a ratio of 2:8 to 9:1 by mass.

16. A negative electrode sheet, comprising the carbon material of claim 1 as a negative electrode active material.

17. A lithium ion secondary battery, comprising the negative electrode sheet of claim 16 .

18. A lithium ion secondary battery, comprising:

a negative electrode comprising the carbon material of claim 1 in a negative electrode sheet;

a positive electrode; and

an electrolytic solution,

wherein an active material density of the negative electrode sheet is 1.6 g/cm 3 or more and the electrolytic solution comprises a chain carbonate.

19. The carbon material of claim 2 , wherein a thickness of an amorphous carbon layer present on a basal surface exposed to a particle surface observed by a transmission electron microscope, TEM, does not exceed 50 nm.

20. The carbon material of claim 2 , wherein a particle of the material, observed by TEM,

has, in an edge portion, a structure comprising a single layer or maximally two layers, in which edge surfaces exposed to a particle surface are connected with each other to form a U-shaped curved surface, and

has a fine folded structure irregular in an a-axis direction.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2011
From: UONO, HIROYUKI; SATO, HIDEHARU; MATSUMOTO, HITOSHI; INOUE, ATSUYOSHI
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 026597/0946 →
Priority Claims (1)
JP P. 2008-282025 · Oct 31, 2008 · national
Continuity (1)
Related Publication 20110262802A1 · Oct 27, 2011