IP Library Granted Patent US 8,716,600
Granted Patent B2
US 8,716,600 · App. 13/450,227 · Granted May 6, 2014

Cable connector systems and methods including same

Inventors: Ladislaus Kehl (Unterhaching, DE); Matthew Spalding (Fuquay Varina, NC)
Assignees: Tyco Electronics Corporation; Tyco Electronics Raychem GmbH
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Quick Facts
Patent No.
US 8,716,600
App. No.
13/450,227
Granted
May 6, 2014
Kind
B2
Abstract

A cable connection assembly includes an electrically conductive cable, an electrically conductive connector, and a flowable sealant. The electrical cable includes a conductor. The connector includes a connector body having an outer surface and a lengthwise connector axis. The connector body defines a conductor cavity receiving the conductor of the electrical cable. The connector further includes a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body. The flowable sealant surrounds a portion of the connector body. The sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis.

Claims (79)

1. A cable connection assembly comprising:

a first electrical cable including a first conductor;

a second electrical cable including a second conductor;

an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a first conductor cavity receiving the first conductor, the connector body defining a second conductor cavity receiving the second conductor; and

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body; and

a flowable sealant surrounding a portion of the connector body;

wherein the sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis; and

wherein the first and second conductors are mechanically and electrically spliced together by the connector.

2. The cable connection assembly of claim 1 wherein the sealant flow blocking wall is ring-shaped.

3. The cable connection assembly of claim 2 wherein the sealant flow blocking wall is a resilient O-ring.

4. The cable connection assembly of claim 3 wherein the connector body includes an annular groove defined in the outer surface thereof, and the O-ring is seated in the groove.

5. The cable connection assembly of claim 3 wherein the O-ring is formed of an elastomeric material.

6. The cable connection assembly of claim 2 wherein the sealant flow blocking wall is a rigid ring member affixed to the outer surface of the connector body.

7. The cable connection assembly of claim 2 wherein the sealant flow blocking wall is a rigid ring member that is monolithic with the connector body.

8. The cable connection assembly of claim 1 wherein the connector is a shear bolt connector.

9. The cable connection assembly of claim 1 including a restricting member surrounding the connector body and engaging the sealant flow blocking wall, wherein the sealant flow blocking wall and the restricting member cooperatively contain the flowable sealant.

10. The cable connection assembly of claim 1 wherein the flowable sealant is a mastic.

11. The cable connection assembly of claim 1 wherein:

the electrical cable is an oil-containing cable;

the connector assembly further includes an oil barrier tube surrounding a portion of the electrical cable adjacent the connector; and

the flowable sealant surrounds a portion of the oil barrier tube.

12. A cable connector system kit for electrically and mechanically connecting an electrical cable, the cable connector system kit comprising an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a conductor cavity to receive a conductor of the electrical cable;

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body; and

a restricting member configured to surround the connector body, and to engage the sealant flow blocking wall and in cooperation therewith contain the flowable sealant;

wherein the sealant flow blocking wall is configured to inhibit flow of a sealant on the outer surface along the lengthwise connector axis.

13. The cable connector system kit of claim 12 including a flowable sealant adapted to be mounted on the outer surface of the connector body to surround a portion of the connector body.

14. A method for forming an electrical and mechanical connection with an electrical cable, the method comprising:

providing an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a conductor cavity to receive a conductor of the electrical cable; and

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body; and

mounting a flowable sealant on the connector such that the flowable sealant surrounds a portion of the connector body; and

mounting a restricting member on the connector such that the restricting member surrounds the connector body, and engages and cooperates with the sealant flow blocking wall to contain the flowable sealant;

wherein the sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis.

15. A cable connection assembly comprising:

an electrical cable including a conductor;

an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a conductor cavity receiving the conductor of the electrical cable; and

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body; and

a flowable sealant surrounding a portion of the connector body;

wherein the sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis; and

wherein the connector is a shear bolt connector.

16. A cable connection assembly comprising:

an electrical cable including a conductor;

an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a conductor cavity receiving the conductor of the electrical cable; and

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body;

a flowable sealant surrounding a portion of the connector body; and

a restricting member surrounding the connector body and engaging the sealant flow blocking wall, wherein the sealant flow blocking wall and the restricting member cooperatively contain the flowable sealant;

wherein the sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis.

17. The cable connection assembly of claim 16 wherein the sealant flow blocking wall has a height extending radially outwardly from the outer surface that is equal to or greater than a thickness of the restricting member.

18. The cable connection assembly of claim 16 wherein the restricting member includes a restricting tape helically wrapped around the sealant flow blocking wall and the flowable sealant.

19. The cable connection assembly of claim 16 wherein the restricting member includes a restricting tube surrounding the sealant flow blocking wall and the flowable sealant.

20. The cable connection assembly of claim 16 including a joint body including an electrically conductive electrical stress control portion, wherein:

the joint body surrounds the connector and the restricting member; and

the electrical stress control portion directly engages an exposed portion of the outer surface of the connector body to provide electrically continuity between the connector body and the joint body.

21. A cable connection assembly comprising:

an electrical cable including a conductor;

an electrically conductive connector including:

a connector body having an outer surface and a lengthwise connector axis, the connector body defining a conductor cavity receiving the conductor of the electrical cable; and

a sealant flow blocking wall on the connector body and extending radially outwardly from the outer surface of the connector body; and

a flowable sealant surrounding a portion of the connector body;

wherein the sealant flow blocking wall is configured to inhibit flow of the sealant on the outer surface along the lengthwise connector axis; and

wherein:

the electrical cable is an oil-containing cable;

the connector assembly further includes an oil barrier tube surrounding a portion of the electrical cable adjacent the connector; and

the flowable sealant surrounds a portion of the oil barrier tube.

22. The cable connection assembly of claim 21 wherein:

the sealant flow blocking member is ring-shaped;

the cable connection assembly further includes a second electrical cable including a conductor;

the connector body defines a second conductor cavity receiving the conductor of the second electrical cable;

the conductors of the first and second electrical cables are mechanically and electrically spliced together by the connector;

the cable connection assembly includes a restricting member surrounding the connector body and a portion of the oil barrier tube and engaging the sealant flow blocking wall;

the sealant flow blocking wall and the restricting member cooperatively contain the flowable sealant; and

the sealant flow blocking wall has as height extending radially outwardly from the outer surface that is equal to or greater than a thickness of the restricting member and a thickness of the flowable sealant adjacent the sealant flow blocking wall.

23. The cable connection assembly of claim 22 including a joint body including an electrically conductive Faraday cage portion, wherein:

the joint body surrounds the connector, the restricting member and a portion of the oil barrier tube; and

the Faraday cage portion directly engages an exposed portion of the outer surface of the connector body to provide electrical continuity between the connector body and the joint body.

Assignments (7)
CHANGE OF NAME Recorded Jan 19, 2026
From: TYCO ELECTRONICS RAYCHEM GMBH
To: TE CONNECTIVITY ENERGY GMBH
Reel/Frame 074434/0590 →
MERGER Recorded Apr 28, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060885/0482 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2021
From: TE CONNECTIVITY CORPORATION
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0048 →
CHANGE OF ADDRESS Recorded Jun 7, 2021
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SERVICES GMBH
Reel/Frame 056514/0015 →
CHANGE OF NAME Recorded Jan 12, 2017
From: TYCO ELECTRONICS CORPORATION
To: TE CONNECTIVITY CORPORATION
Reel/Frame 041350/0085 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2012
From: SPALDING, MATTHEW
To: TYCO ELECTRONICS CORPORATION
Reel/Frame 028088/0254 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2012
From: KEHL, LADISLAUS
To: TYCO ELECTRONICS RAYCHEM GMBH
Reel/Frame 028088/0437 →
Continuity (1)
Related Publication 20130280936A1 · Oct 24, 2013