IP Library Granted Patent US 8,722,227
Granted Patent B2
US 8,722,227 · App. 13/975,474 · Granted May 13, 2014

High energy density redox flow device

Inventors: Yet-Ming Chiang (Weston, MA); W. Craig Carter (Jamaica Plain, MA); Bryan Y. Ho (Cambridge, MA); Mihai Duduta (Somerville, MA); Pimpa Limthongkul (Boston, MA)
Assignees: Massachusetts Institute of Technology; 24-M Technologies, Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,722,227
App. No.
13/975,474
Granted
May 13, 2014
Kind
B2
Abstract

Redox flow devices are described in which at least one of the positive electrode or negative electrode-active materials is a semi-solid or is a condensed ion-storing electroactive material, and in which at least one of the electrode-active materials is transported to and from an assembly at which the electrochemical reaction occurs, producing electrical energy. The electronic conductivity of the semi-solid is increased by the addition of conductive particles to suspensions and/or via the surface modification of the solid in semi-solids (e.g., by coating the solid with a more electron conductive coating material to increase the power of the device). High energy density and high power redox flow devices are disclosed. The redox flow devices described herein can also include one or more inventive design features. In addition, inventive chemistries for use in redox flow devices are also described.

Claims (25)

1. An energy storage device, comprising:

a positive electrode current collector, a negative electrode current collector, and an ion-permeable membrane separating the positive current collector and the negative current collector;

a positive electrode disposed between the positive electrode current collector and the ion-permeable membrane; the positive electrode current collector and the ion-permeable membrane defining a positive electroactive zone accommodating the positive electrode; and

a negative electrode disposed between the negative electrode current collector and the ion-permeable membrane; the negative electrode current collector and the ion-permeable membrane defining a negative electroactive zone accommodating the negative electrode;

wherein at least one of the positive electrode and the negative electrode includes a semi-solid or condensed liquid ion-storing redox composition, the semi-solid or condensed liquid ion-storing redox composition including a conductive additive selected from metal carbides, metal nitrides, carbon black, graphitic carbon powder, carbon fibers, carbon microfibers, vapor-grown carbon fibers (VGCF), fullerenes, carbon nanotubes (CNTs), multiwall carbon nanotubes (MWNTs), single wall carbon nanotubes (SWNTs), graphene sheets, and materials comprising fullerenic fragments that are not predominantly a closed shell or tube of the graphene sheet, and mixtures thereof, and

wherein the semi-solid or condensed liquid ion-storing redox composition is capable of taking up or releasing ions, remains substantially insoluble during operation of the cell, and has a thickness of about 250 μm to about 800 μm.

2. The energy storage device of claim 1 , wherein the semi-solid or condensed liquid ion-storing redox composition forms a continuously electronically conductive network percolative pathway to the negative current collector and/or the positive current collector.

3. The energy storage device of claim 1 , wherein the positive electrode and the negative electrode include a semi-solid or condensed liquid ion-storing redox composition.

4. The energy storage device of claim 1 , wherein one of the positive electrode and the negative electrode includes a semi-solid or condensed liquid ion-storing redox composition and the other electrode is a solid electrode.

5. The energy storage device of claim 1 , wherein the ion storage compound stores at least one of Li, Na or H.

6. The energy storage device of claim 1 , wherein the conductive additive forms a percolative conductive continuously electronically conductive network in the semi-solid or condensed liquid ion-storing redox composition.

7. The energy storage device of claim 1 , wherein the semi-solid or condensed liquid ion-storing redox composition is free of added binder.

8. An energy storage device, comprising:

a positive electrode current collector, a negative electrode current collector, and an ion-permeable membrane separating the positive current collector and the negative current collector;

a positive electrode disposed between the positive electrode current collector and the ion-permeable membrane; the positive electrode current collector and the ion-permeable membrane defining a positive electroactive zone accommodating the positive electrode; and

a negative electrode disposed between the negative electrode current collector and the ion-permeable membrane; the negative electrode current collector and the ion-permeable membrane defining a negative electroactive zone accommodating the negative electrode;

wherein at least one of the positive electrode and the negative electrode includes a semi-solid or condensed liquid ion-storing redox composition, the semi-solid or condensed liquid ion-storing redox composition including a conductive additive,

wherein the volume percentage of the ion-storing solid phase is between 5% and 70%, and the volume percentage of the total solids including the conductive additive is between 10% and 75%, and

wherein the semi-solid or condensed liquid ion-storing redox composition is capable of taking up or releasing ions, remains substantially insoluble during operation of the cell, and has a thickness of about 250 μm to about 800 μm.

9. The energy storage device of claim 8 , wherein the semi-solid or condensed liquid ion-storing redox composition forms a continuously electronically conductive network percolative pathway to the negative current collector and/or the positive current collector.

10. The energy storage device of claim 8 , wherein the positive electrode and the negative electrode include a semi-solid or condensed liquid ion-storing redox composition.

11. The energy storage device of claim 8 , wherein one of the positive electrode and the negative electrode includes a semi-solid or condensed liquid ion-storing redox composition and the other electrode is a solid electrode.

12. The energy storage device of claim 8 , wherein the ion storage compound stores at least one of Li, Na or H.

13. The energy storage device of claim 8 , wherein the conductive additive forms a percolative conductive continuously electronically conductive network in the semi-solid or condensed liquid ion-storing redox composition.

14. The energy storage device of claim 8 , wherein the semi-solid or condensed liquid ion-storing redox composition is free of added binder.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jun 3, 2014
From: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 033114/0226 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2014
From: CARTER, W. CRAIG; HO, BRYAN Y.; DUDUTA, MIHAI; LIMTHONGKUL, PIMPA
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 032507/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2014
From: CHIANG, YET-MING
To: 24-M TECHNOLOGIES, INC.
Reel/Frame 032507/0099 →
Continuity (6)
Continuation 12970753 · Dec 16, 2010
Continuation In Part 12484113 · Jun 12, 2009
Provisional Application 61287180 · Dec 16, 2009
Provisional Application 61060972 · Jun 12, 2008
Provisional Application 61175741 · May 5, 2009
Related Publication 20130344367A1 · Dec 26, 2013