Integrated enhanced oil recovery process
An enhanced oil recovery process that is integrated with a synthesis gas generation process, such as gasification or reforming, involving capture and recycle of a sour carbon dioxide stream for EOR use.
1. An integrated process to (i) produce an acid gas-depleted hydrocarbon product gas stream, (ii) produce a hydrocarbon-containing fluid from an underground hydrocarbon reservoir via a hydrocarbon production well, and (iii) enhance production of the hydrocarbon-containing fluid from the underground hydrocarbon reservoir, the process comprising the steps of:
(1) injecting a pressurized sour carbon dioxide stream into the underground hydrocarbon reservoir to enhance production of the hydrocarbon-containing fluid from the underground hydrocarbon reservoir via the hydrocarbon production well;
(2) recovering the hydrocarbon-containing fluid produced from the hydrocarbon production well;
(3) separating the hydrocarbon-containing fluid into (a) a liquid hydrocarbon product stream and (b) a gaseous hydrocarbon product stream;
(4) producing a synthesis gas stream from a carbonaceous feedstock, the synthesis gas stream comprising (a) at least one of carbon monoxide and carbon dioxide, and (b) at least one of hydrogen and methane;
(5) treating the synthesis gas stream and the gaseous hydrocarbon product stream in an acid gas removal unit to produce the acid gas-depleted hydrocarbon product gas stream and a sour carbon dioxide stream; and
(6) pressurizing the sour carbon dioxide stream to generate the pressurized sour carbon dioxide stream,
wherein at least one of the synthesis gas stream and the gaseous hydrocarbon product stream comprises more than a trace amount of hydrogen sulfide.
2. The process of claim 1 , wherein the carbonaceous feedstock is a gaseous methane-containing stream, and step (5) comprises the step of converting the gaseous methane-containing stream in a catalytic steam methane reforming process to a syngas as the synthesis gas stream.
3. The process of claim 2 , wherein the synthesis gas stream comprises hydrogen and one or both of carbon monoxide and carbon dioxide.
4. The process of claim 1 , wherein the carbonaceous feedstock is a gaseous methane-containing stream, and step (5) comprises the step of converting the gaseous methane-containing stream in a non-catalytic gaseous partial oxidation process to produce a syngas as the synthesis gas stream.
5. The process of claim 4 , wherein the synthesis gas stream comprises hydrogen and one or both of carbon monoxide and carbon dioxide.
6. The process of claim 1 , wherein the carbonaceous feedstock is a gaseous methane-containing stream, and step (5) comprises the step of converting the gaseous methane-containing stream in a catalytic autothermal reforming process to produce a syngas as the synthesis gas stream.
7. The process of claim 6 , wherein the synthesis gas stream comprises hydrogen and one or both of carbon monoxide and carbon dioxide.
8. The process of claim 1 , wherein the carbonaceous feedstock is a non-gaseous carbonaceous material, and step (5) comprises the step of converting the non-gaseous carbonaceous material in a non-catalytic thermal gasification process to produce a syngas as the synthesis gas stream.
9. The process of claim 8 , wherein the synthesis gas stream comprises hydrogen and one or both of carbon monoxide and carbon dioxide.
10. The process of claim 1 , wherein the synthesis gas stream comprises hydrogen and one or both of carbon monoxide and carbon dioxide.
11. The process of claim 1 , wherein the carbonaceous feedstock is a non-gaseous carbonaceous material, and step (5) comprises the step of converting the non-gaseous carbonaceous material in a catalytic hydromethanation process to produce a methane-enriched gas stream as the synthesis gas stream.
12. The process of claim 11 , wherein the synthesis gas stream comprises methane, hydrogen and carbon dioxide.
13. The process of claim 1 , wherein the synthesis gas stream comprises methane, hydrogen and carbon dioxide.
14. The process of claim 1 , wherein at least a portion of the synthesis gas stream is subject to a sour shift to generate a hydrogen-enriched stream.
15. The process of claim 1 , wherein the acid-gas depleted product gas stream comprises hydrogen, and at least a portion of the hydrogen is separated to generate a hydrogen product stream and a hydrogen-depleted gas stream.
16. The process of claim 1 , wherein the synthesis gas stream and the gaseous hydrocarbon product stream are co-processed in the acid gas removal unit.
17. The process of claim 16 , wherein the acid gas-depleted product gas stream comprises an acid gas-depleted gaseous hydrocarbon product stream and an acid gas-depleted synthesis gas stream.
18. A process to enhance production of a hydrocarbon-containing fluid from an underground hydrocarbon reservoir via a hydrocarbon production well, by injecting a pressurized sour carbon dioxide stream into the underground hydrocarbon reservoir, wherein the pressurized sour carbon dioxide stream is generated by a process comprising the steps of:
(I) recovering the hydrocarbon-containing fluid produced from the hydrocarbon production well;
(II) separating the hydrocarbon-containing fluid into (a) a liquid hydrocarbon product stream and (b) a gaseous hydrocarbon product stream;
(III) producing a synthesis gas stream from a carbonaceous feedstock, the synthesis gas stream comprising (a) at least one of carbon monoxide and carbon dioxide, and (b) at least one of hydrogen and methane;
(IV) treating the synthesis gas stream and the gaseous hydrocarbon product stream in an acid gas removal unit to produce an acid gas-depleted hydrocarbon product gas stream and a sour carbon dioxide stream; and
(V) pressurizing the sour carbon dioxide stream to generate the pressurized sour carbon dioxide stream,
wherein at least one of the synthesis gas stream and the gaseous hydrocarbon product stream comprises more than a trace amount of hydrogen sulfide.
19. The process of claim 18 , wherein the synthesis gas stream and the gaseous hydrocarbon product stream are co-processed in the acid gas removal unit.
20. The process of claim 19 , wherein the acid gas-depleted product gas stream comprises an acid gas-depleted gaseous hydrocarbon product stream and an acid gas-depleted synthesis gas stream.