IP Library Granted Patent US 8,747,018
Granted Patent B2
US 8,747,018 · App. 12/990,419 · Granted Jun 10, 2014

Method of installing a paving system

Inventors: Steven George Smith (St. Michael, MN); Steven John Thorkelson (Minnetonka, MN); Troy Matthew Achterkirch (Rogers, MN)
Assignee: VAST Enterprises, LLC
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Quick Facts
Patent No.
US 8,747,018
App. No.
12/990,419
Granted
Jun 10, 2014
Kind
B2
Abstract

A method for installing a paver system includes positioning a first grid substrate adjacent to a second grid substrate. The first grid substrate and the second grid substrate are flexibly bridged with a first paver piece. A first portion of the first paver piece is movably coupled with the first grid substrate at a first joint, and a second portion of the first paver piece is movably coupled with the second grid substrate at a second joint, the first and second grid substrates and the first paver piece forming an articulated paver linkage. A second paver piece is coupled with the second grid substrate. A third paver piece is coupled with the first grid substrate. The articulated paver linkage is fit within the specified area by movement of at least one of the first, second and third paver pieces and the first and second grid substrates. The movement is transmitted along the articulated paver linkage to maintain a specified alignment and spacing of the first, second and third paver pieces.

Claims (76)

1. A method for installing a paver system within a specified area comprising:

positioning a first grid substrate adjacent to a second grid substrate, the first and second grid substrates extending partially across the specified area;

interlocking the first grid substrate with the second grid substrate with a first paver piece bridging the first and second grid substrates and positioned relatively above the first and second grid substrates, a first paver portion of the first paver piece received by the first grid substrate, the first paver portion extending toward the first grid substrate along a first longitudinal axis, and a first lateral moving tolerance is provided between the first paver portion and the first grid substrate on either side of the of the first longitudinal axis, and a second paver portion of the first paver piece received by the second grid substrate, the second paver portion extending toward the first grid substrate along a second longitudinal axis, and a second lateral moving tolerance is provided between the second paver portion and the second grid substrate on either side of the second longitudinal axis, the first and second grid substrates and the first paver piece forming an articulated paver linkage;

coupling a second paver piece with the second grid substrate, the second paver piece positioned relatively above the second grid substrate;

coupling a third paver piece with the first grid substrate, the third paver piece positioned relatively above the first grid substrate; and

fitting the articulated linkage within the specified area, fitting including laterally expanding the articulated paver linkage across the specified area according to the first and second lateral moving tolerances provided on either side of the first and second longitudinal axes, respecitively, the second paver piece adjacent one side of the specified area, the third paver piece adjacent another side of the specified area.

2. The method for installing the paver system of claim 1 , wherein coupling the second paver piece and coupling the third paver piece further comprises coupling at least a fourth paver piece with the second grid substrate and coupling a fifth paver piece with the first grid substrate, at least some of the first through fifth paver pieces arranged on the first and second grid substrates in a decorative pattern.

3. The method for installing the paver system of claim 1 , wherein interlocking the first grid substrate with the second grid substrate includes inserting a first protrusion of the first paver piece within a first recess of the first grid substrate and inserting a second protrusion of the first paver piece within a second recess of the second grid substrate.

4. The method for installing the paver system of claim 3 , wherein inserting the first protrusion of the first paver piece within the first recess of the first grid substrate includes inserting the first protrusion within the first recess, the first recess larger than the first protrusion by the first moving tolerance, the first protrusion slidable within the first recess.

5. The method for installing the paver system of claim 1 , wherein expanding the articulated paver linkage includes:

pulling on the second paver piece,

transmitting pulling forces from the second paver piece to the second grid substrate,

transmitting pulling forces from the second grid substrate to the first paver piece, and

transmitting pulling forces from the first paver piece to the first grid substrate.

6. The method for installing the paver system of claim 1 , wherein expanding the articulated paver linkage includes expanding the articulated paver linkage to at least one of an expanded length and expanded width corresponding to at least one of a specified area length and specified area width, the articulated paver linkage having at least one of an unexpanded length and unexpanded width less than at least one of the specified area length and specified area width, respectively.

7. The method for installing the paver system of claim 1 , wherein expanding the articulated paver linkage across the specified area includes forming gaps between the first and second paver pieces and the first and third paver pieces, and the gaps have substantially similar sizes where the first moving tolerance is identical to the second moving tolerance.

8. The method for installing the paver system of claim 7 further comprising filling the gaps and locking the first, second and third paver pieces relative to each other and the first and second grid substrates.

9. The method for installing the paver system of claim 1 , wherein expanding the articulated paver linkage across the specified area includes the articulated paver linkage equidistantly positioning the second and third paver pieces relative to the first paver piece during expanding where the first moving tolerance is substantially identical to the second moving tolerance.

10. The method for installing the paver system of claim 1 further comprising:

positioning a third grid substrate adjacent the first grid substrate, the first and third grid substrates extending partially across a specified width of the specified area;

interlocking the first grid substrate with the third grid substrate with a fourth paver piece bridging the first and third grid substrates, the first and third grid substrates and the fourth paver piece forming an articulated paver linkage second portion, the first and second grid substrates and the first paver piece forming an articulated paver linkage first portion;

expanding the articulated paver linkage second portion across the specified width.

11. The method for installing the paver system of claim 1 further comprising:

positioning a third grid substrate adjacent the first grid substrate, the first and third grid substrates extending at least partially across a specified width of the specified area;

interlocking the first grid substrate with the third grid substrate with a fourth paver piece bridging the first and third grid substrates, the first and third grid substrates and the fourth paver piece forming an articulated paver linkage second portion;

selectively compressing or expanding the articulated paver linkage second portion to fit within the specified width.

12. The method of claim 1 , wherein laterally expanding the articulated paver linkage includes laterally expanding the articulated paver linkage according to a total lateral moving tolerance between the first and second grid substrates equal to the first lateral moving tolerance of the first paver portion of the first paver piece and the first grid substrate combined with the second lateral moving tolerance of the second paver portion of the first paver piece and the second grid substrate.

13. A method for installing a paver system within a specified area comprising:

positioning a first grid substrate adjacent to a second grid substrate, at least one of the first and second grid substrates extending outside the specified area;

interlocking the first grid substrate with the second grid substrate with a first paver piece bridging the first and second grid substrates and positioned relatively above the first and second grid substrates, a first paver portion of the first paver piece received by the first grid substrate, the first paver portion extending toward the first grid substrate along a first longitudinal axis, and a first lateral moving tolerance is provided between the first paver portion and the first grid substrate on either side of the first longitudinal axis, and a second paver portion of the first paver piece received by the second grid substrate, the second paver portion extending toward the first grid substrate along a second longitudinal axis, and a second lateral moving tolerance is provided between the second paver portion and the second grid substrate on either side of the second longitudinal axis, the first and second grid substrates and the first paver piece forming an articulated paver linkage;

coupling a second paver piece with the second grid substrate, the second paver piece positioned relatively above the second grid substrate;

coupling a third paver piece with the first grid substrate, the third paver piece positioned relatively above the first grid substrate; and

fitting the articulated linkage within the specified area, fitting including laterally compressing the articulated paver linkage to fit within the specified area according to the first and second lateral moving tolerances provided on either side of the first and second longitudinal axes, respectively, the second paver piece adjacent one side of the specified area, the third paver piece adjacent another side of the specified area.

14. The method for installing the paver system of claim 13 , wherein coupling the second paver piece and coupling the third paver piece further comprises coupling at least a fourth paver piece with the second grid substrate and coupling a fifth paver piece with the first grid substrate, at least some of the first through fifth paver pieces arranged on the first and second grid substrates in a decorative pattern.

15. The method for installing the paver system of claim 13 , wherein interlocking the first grid substrate with the second grid substrate includes inserting a first protrusion of at least one of the first paver piece and the first grid substrate within a first recess of the other of at least one of the first grid substrate and the first paver piece and inserting a second protrusion of at least one of the first paver piece and the second grid substrate within a second recess of the other of the at least one of the first paver piece and the second grid substrate.

16. The method for installing the paver system of claim 15 , wherein inserting the first protrusion within the first recess includes inserting the first protrusion within the first recess, the first recess larger than the first protrusion by the first moving tolerance, the first protrusion slidable within the first recess.

17. The method for installing the paver system of claim 13 , wherein compressing the articulated paver linkage includes:

pushing on the second paver piece, and at least one of the following:

transmitting pushing forces from the second paver piece to the second grid substrate,

transmitting pushing forces from the second paver piece to the first paver piece, and

at least one of the following

transmitting pushing forces from the second grid substrate to the first grid substrate,

transmitting pushing forces from the first paver piece to the first grid substrate.

18. The method for installing the paver system of claim 13 , wherein compressing the articulated paver linkage includes compressing the articulated paver linkage to a compressed length corresponding to a specified area length, the articulated paver linkage having an expanded length greater than the specified area length.

19. The method for installing the paver system of claim 13 , wherein compressing the articulated paver linkage includes compressing the articulated paver linkage to a compressed width corresponding to a specified area width, the articulated paver linkage having an expanded width greater than the specified area width.

20. The method for installing the paver system of claim 13 , wherein compressing the articulated paver linkage to fit within the specified area includes minimizing gaps between the first and second paver pieces and the first and third paver pieces, and the gaps have substantially similar sizes where the first moving tolerance is identical to the second moving tolerance.

21. The method for installing the paver system of claim 20 further comprising filling the gaps and locking the first, second and third paver pieces relative to each other and the first and second grid substrates.

22. The method for installing the paver system of claim 13 wherein compressing the articulated paver linkage to fit within the specified area includes the articulated paver linkage equidistantly positioning the second and third paver pieces relative to the first paver piece during compressing where the first moving tolerance is substantially identical to the second moving tolerance.

23. The method for installing the paver system of claim 13 further comprising aligning the articulated paver linkage with a vertical non-linear portion of the specified area, the articulated paver linkage assuming a substantially identical vertical geometry to the vertical non-linear portion with the first, second and third paver pieces aligned along the non-linear portion.

24. The method for installing the paver system of claim 23 , wherein aligning the articulated paver linkage with the vertical non-linear portion of the specified area includes vertically undulating the articulated paver linkage along the vertical non-linear portion, the articulated paver linkage vertically undulated into substantial alignment with the non-linear portion.

25. The method of claim 13 , wherein laterally compressing the articulated paver linkage includes laterally compressing the articulated paver linkage according to a total lateral moving tolerance between the first and second grid substrates equal to the first lateral moving tolerance of the first paver portion of the first paver piece and the first grid substrate combined with the second lateral moving tolerance of the second paver portion of the first paver piece and the second grid substrate.

26. A method for installing a paver system within a specified area comprising:

positioning a first grid substrate adjacent to a second grid substrate;

flexibly bridging the first grid substrate and the second grid substrate with a first paver piece positioned relatively above the first and second grid substrates, a first paver portion of the first paver piece movably coupled with the first grid substrate at a first paver joint with a first lateral moving tolerance, and a second paver portion of the first paver piece movably coupled with the second grid substrate at a second paver joint with a second lateral moving tolerance, the first and second grid substrates and the first paver piece forming an articulated paver linkage configured for at least lateral articulation according to the first and second lateral moving tolerances between the first paver pieces and the first and second grid substrates;

laterally locking the first paver portion with the first grid substrate at the first paver joint;

laterally locking the second paver portion with the first grid substrate at the second paver joint;

coupling a second paver piece with the second grid substrate, the second paver piece positioned relatively above the second grid substrate;

coupling a third paver piece with the first grid substrate, the third paver piece positioned relatively above the first grid substrate;

laterally fitting the articulated paver linkage within the specified area by movement of at least one of the first, second and third paver pieces and the first and second grid substrates, the movement transmitted along the articulated paver linkage to maintain a specified alignment and spacing of the first, second and third paver pieces according to at least the first and second lateral moving tolerances, and

securing the articulated linkage together during lateral fitting according to the lateral locking at the first and second paver joints.

27. The method for installing the paver system within a specified area of claim 26 further comprising:

positioning a third grid substrate adjacent the first grid substrate, the first and third grid substrates extending partially across a specified width of the specified area, a first and third grid orientation at least partially transverse to a first and second grid orientation;

interlocking the first grid substrate with the third grid substrate with a fourth paver piece bridging the first and third grid substrates, the first and third grid substrates and the fourth paver piece forming an articulated paver linkage second portion, the first and second grid substrates and the first paver piece forming an articulated paver linkage first portion;

selectively fitting the articulated paver linkage first portion and the articulated paver linkage second portion across the specified area and the specified width.

28. The method for installing the paver system within a specified area of claim 27 , wherein selectively fitting the articulated paver linkage first portion and the articulated paver linkage second portion across the specified area and the specified width includes:

at least one of selectively expanding or compressing the articulated paver linkage first portion to fit within the specified area, and

at least one of selectively expanding or compressing the articulated paver linkage second portion to fit within the specified width, wherein selectively expanding or compressing the articulated paver linkage second portion is in a second dimension at least partially transverse to expansion or compression of the articulated paver linkage first portion.

29. The method for installing the paver system within a specified area of claim 28 , wherein selectively fitting the articulated paver linkage first portion and the articulated paver linkage second portion across the specified area and the specified width includes selectively fitting the articulated paver linkage first portion and the articulated paver linkage second portion across a specified area with non-parallel opposed borders.

30. The method for installing the paver system of claim 26 , wherein coupling the second paver piece and coupling the third paver piece further comprises coupling at least a fourth paver piece with the second grid substrate and coupling a fifth paver piece with the first grid substrate, at least some of the first through fifth paver pieces arranged on the first and second grid substrates in a decorative pattern.

31. The method for installing the paver system of claim 26 , wherein fitting the articulated paver linkage within the specified area includes positioning the second paver piece adjacent one side of the specified area, and positioning the third paver piece adjacent another side of the specified area, and positioning of the second and third paver pieces transmits movement along the articulated paver linkage and spaces the first paver piece equidistantly from the second and third paver pieces.

32. The method for installing the paver system of claim 26 , wherein flexibly bridging the first grid substrate and the second grid substrate includes rotatably and slidably coupling the first and second grid substrates and the first paver piece at the first and second paver joints.

33. The method for installing the paver system of claim 32 , wherein fitting the articulated paver linkage within the specified area includes at least one of rotating and sliding the first paver portion and the second paver portion at the first paver joint and the second paver joint relative to the first and second grid substrates.

34. The method for installing the paver system of claim 32 , wherein fitting the articulated paver linkage within the specified area includes aligning the articulated paver linkage along a non-linear specified area by rotation of at least one of the first and second grid substrates relative to the first paver piece at the first and second paver joints.

35. The method for installing the paver system of claim 26 , wherein fitting the articulated paver linkage within the specified area includes expanding the articulated paver linkage at the first and second paver joints with sliding movement between the first paver piece and the first and second grid substrates.

36. The method for installing the paver system of claim 26 , wherein fitting the articulated paver linkage within the specified area includes compressing the articulated paver linkage at the first and second paver joints with sliding movement between the first paver piece and the first and second grid substrates.

37. The method of claim 26 , wherein laterally fitting the articulated paver linkage includes laterally fitting the articulated paver linkage according to a total lateral moving tolerance between the first and second grid substrates equal to the first lateral moving tolerance of the first paver portion of the first paver piece and the first grid substrate combined with the second lateral moving tolerance of the second paver portion of the first paver piece and the second grid substrate.

Assignments (14)
SECURITY INTEREST Recorded Nov 7, 2024
From: WILDHAWK INVESTMENTS, LLC
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC
Reel/Frame 069186/0482 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (REEL/FRAME 31496/0126) Recorded Oct 4, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE AZEK GROUP LLC (AS SUCCESSOR-BY-MERGER TO AZEK BUILDING PRODUCTS, INC. AND TIMBERTECH LIMITED AND AS SUCCESSOR-IN-INTEREST TO VAST ENTERPRISES, LLC); SCRANTON PRODUCTS INC.
Reel/Frame 069113/0623 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059820/0498 Recorded Sep 27, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: CPG INTERNATIONAL LLC
Reel/Frame 069067/0461 →
CHANGE OF NAME Recorded Aug 30, 2023
From: CPG INTERNATIONAL LLC
To: THE AZEK GROUP LLC
Reel/Frame 064783/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2023
From: CPG INTERNATIONAL, LLC
To: WILDHAWK INVESTMENTS, LLC
Reel/Frame 062948/0112 →
PATENT SECURITY AGREEMENT - TERM LOAN Recorded Apr 28, 2022
From: CPG INTERNATIONAL LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059820/0498 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY TRANSFERRED AT REEL/FRAME (042501/0314) Recorded Apr 28, 2022
From: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISE, LLC
Reel/Frame 059820/0477 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (031495/0968) Recorded May 19, 2017
From: BARCLAYS BANK PLC, AS RESIGNING ADMINISTRATIVE AND COLLATERAL AGENT
To: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042501/0314 →
MERGER Recorded Feb 26, 2015
From: AZEK BUILDING PRODUCTS, INC.
To: CPG INTERNATIONAL LLC
Reel/Frame 035036/0934 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2014
From: VAST ENTERPRISES, LLC
To: AZEK BUILDING PRODUCTS, INC.
Reel/Frame 033419/0501 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031495/0968 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031496/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2013
From: ACHTERKIRCH, TROY MATTHEW
To: VAST ENTERPRISES, LLC
Reel/Frame 031455/0186 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2010
From: SMITH, STEVEN GEORGE; THORKELSON, STEVEN JOHN
To: VAST ENTERPRISES, LLC
Reel/Frame 025381/0170 →
Continuity (2)
Provisional Application 61049654 · May 1, 2008
Related Publication 20110052318A1 · Mar 3, 2011