Deposition of a silver layer on a nonconducting substrate
Methods for the deposition of silver-comprising films on nonconducting substrates, and, more particularly, to deposition of such films that are very thin, are provided. The surface of nonconducting substrates is modified with a superabsorbent polymer to increase silver deposition when compared to a non-modified surface. Also provided are films produced using a swelling agent, whereby porosity of the surface of the nonconducting substrate is increased, thereby permitting increased silver deposition when compared to an unmodified surface.
1. A method for preparing an antimicrobial medical device, comprising:
providing a nonconducting material;
treating a surface of the nonconducting material by depositing a superabsorbent polymer on the surface, wherein the superabsorbent polymer is deposited on the surface from an aqueous solution of a cross-linked C 10-30 alkyl acrylate copolymer;
depositing silver metal by exposing the treated surface to an aqueous solution of a silver salt in a presence of a deposition control agent; and
treating the silver metal with a stabilizing amount of one or more metals selected from the group comprising platinum group metals and gold, whereby an adhesive, thin, uniform, transparent, antimicrobial, biocompatible coating comprising silver metal is obtained.
2. The method of claim 1 , wherein the aqueous solution of the cross-linked C 10-30 alkyl acrylate copolymer further comprises latex.
3. The method of claim 2 , wherein the aqueous solution further comprises sodium chloride and potassium hydroxide.
4. The method of claim 3 , wherein the aqueous solution comprises from about 0.1 to about 1.0 parts by weight sodium chloride, from about 0.05 to about 1.0 parts by weight of the superabsorbent polymer, from about 0.1 to about 10 parts by weight of potassium hydroxide, and from about 10 to about 50 parts by weight latex.