Method of forming sheet metal casket shell

1. A method of forming a portion of a sheet metal casket shell, the casket shell having a pair of opposed side walls and a pair of opposed end walls, the portion of the casket shell being formed from a piece of sheet metal having a desired profile, opposite ends, and a length about equal to the combined length of one of the side walls and one of the end walls of the casket shell, the method comprising the steps of:

supporting the piece of sheet metal on one side with a female die having a center die portion and opposite end die portions configured to pivot relative to the center die portion,

supporting the piece of sheet metal on the opposite side with a male die having a center die portion and opposite end die portions, and

pivoting the end die portions of the female die relative to the center die portion of the female die to cause the opposite ends of the piece of sheet metal to fold around the end die portions of the male die,

the resulting portion of the casket shell having a side wall, about half of one end wall at one end of the side wall, and about half of the other end wall at the other end of the side wall.

2. The method of claim 1 wherein the desired profile is roll formed into the piece of sheet metal.

3. The method of claim 1 wherein the end die portions of the male die are curved.

4. The method of claim 3 wherein the end die portions of the male die are rollers.

5. A method of forming a sheet metal casket shell, the casket shell having a pair of opposed side walls and a pair of opposed end walls, the method comprising the steps of:

providing a first piece of sheet metal having a desired profile, opposite ends, and a length about equal to the combined length of one of the side walls and one of the end walls of the casket shell,

supporting the first piece of sheet metal on one side with a female die having a center die portion and opposite end die portions configured to pivot relative to the center die portion,

supporting the first piece of sheet metal on the opposite side with a male die having a center die portion and opposite end die portions,

pivoting the end die portions of the female die relative to the center die portion of the female die to cause the opposite ends of the first piece of sheet metal to fold around the end die portions of the male die to form a first portion of the casket shell having a side wall, about half of one end wall at one end of the side wall, and about half of the other end wall at the other end of the side wall,

providing a second piece of sheet metal having the desired profile, opposite ends, and a length about equal to the combined length of one of the side walls and one of the end walls of the casket shell,

supporting the second piece of sheet metal on one side with the female die,

supporting the second piece of sheet metal on the opposite side with the male die,

pivoting the end die portions of the female die relative to the center die portion of the female die to cause the opposite ends of the second piece of sheet metal to fold around the end die portions of the male die to form a second portion of the casket shell having a side wall, about half of one end wall at one end of the side wall, and about half of the other end wall at the other end of the side wall,

positioning the first and second portions of the casket shell so that the half end walls of each portion abut, and

welding the abutting half end walls together.

6. The method of claim 5 wherein the desired profile is roll formed into the first and second pieces of sheet metal.

7. The method of claim 5 wherein the end die portions of the male die are curved.

8. The method of claim 7 wherein the end die portions of the male die are rollers.

9. A method of forming a portion of a sheet metal casket shell, the casket shell having a pair of opposed side walls and a pair of opposed end walls, the portion of the casket shell being formed from a piece of sheet metal having a desired profile and opposite ends, the method comprising the steps of:

supporting the piece of sheet metal on one side with a female die having a center die portion and opposite end die portions configured to pivot relative to the center die portion,

supporting the piece of sheet metal on the opposite side with a male die having a center die portion and opposite end die portions, and

pivoting the end die portions of the female die relative to the center die portion of the female die to cause the opposite ends of the piece of sheet metal to fold around the end die portions of the male die,

the resulting portion of the casket shell having a side wall, a portion of one end wall at one end of the side wall, and a portion of the other end wall at the other end of the side wall.

10. The method of claim 9 wherein the desired profile is roll formed into the piece of sheet metal.

11. The method of claim 9 wherein the end die portions of the male die are curved.

12. The method of claim 11 wherein the end die portions of the male die are rollers.

13. The method of claim 9 further comprising the steps of:

repeating the steps of claim 9 with a second piece of sheet metal to form a second portion of the casket shell having a side wall, a portion of one end wall at one end of the side wall, and a portion of the other end wall at the other end of the side wall,

abutting respective end wall portions of the two casket shell portions, and

welding the respective abutting end wall portions of the two casket shell portions together.

14. A method of forming a portion of a sheet metal casket shell, the casket shell having a pair of opposed side walls and a pair of opposed end walls, the portion of the casket shell being formed from a piece of sheet metal having a desired profile and opposite ends, the method comprising the steps of:

supporting the piece of sheet metal on one side with a female die having a center die portion and opposite end die portions configured to pivot relative to the center die portion,

supporting the piece of sheet metal on the opposite side with a male die having a center die portion and opposite end die portions, and

pivoting the end die portions of the female die relative to the center die portion of the female die to cause the opposite ends of the piece of sheet metal to fold around the end die portions of the male die,

the resulting portion of the casket shell having either a) a side wall, a portion of one end wall at one end of the side wall, and a portion of the other end wall at the other end of the side wall, or b) an end wall, a portion of one side wall at one end of the end wall, and a portion of the other side wall at the other end of the end wall.

15. The method of claim 14 wherein the desired profile is roll formed into the piece of sheet metal.

16. The method of claim 14 wherein the end die portions of the male die are curved.

17. The method of claim 16 wherein the end die portions of the male die are rollers.

18. The method of claim 14 further comprising the steps of:

repeating the steps of claim 14 with a second piece of sheet metal to form a second portion of the casket shell,

mating the two casket shell portions, and

welding respective abutting end wall portions or side wall portions of the two casket shell portions together.

19. The method of claim 18 wherein each of the resulting portions of the casket shell has a side wall, about one half of one end wall at one end of the side wall, and about one half of the other end wall at the other end of the side wall.

20. The method of claim 18 wherein each of the resulting portions of the casket shell has an end wall, about one half of one side wall at one end of the end wall, and about one half of the other side wall at the other end of the end wall.