IP Library Granted Patent US 8,789,334
Granted Patent B2
US 8,789,334 · App. 13/733,412 · Granted Jul 29, 2014

Floor panels with edge connectors

Inventors: Stefan Simon Gustaaf Moriau (Schoten, BE); Mark Gaston Maurits Cappelle (Staden, BE); Bernard Paul Joseph Thiers (Eine, BE)
Assignee: Unilin Beheer B.V., besloten vennootschap
E04F15/02038E04F15/02005E04F15/02033
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Quick Facts
Patent No.
US 8,789,334
App. No.
13/733,412
Granted
Jul 29, 2014
Kind
B2
Abstract

Floor covering, including hard floor panels which, at least at the edges of two opposite sides, are provided with coupling parts, cooperating which each other, substantially in the form of a tongue and a groove, wherein the coupling parts are provided with integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction (R) perpendicular to the related edges and parallel to the underside of the coupled floor panels, and provide a snap-action coupling.

Claims (42)

1. A floor panel, for forming a floor covering, said floor panel being rectangular and having a first pair of opposite sides and a second pair of opposite sides, defining the edges of the panel;

wherein said floor panel at the first pair as well as the second pair of opposite sides is provided with coupling parts, wherein said coupling parts are configured so as to enable two of such panels to be coupled to each other;

wherein said coupling parts at both pairs of sides provide a locking of two coupled panels in a direction perpendicular to the plane of the panels and comprise integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related edges and parallel to an underside of the coupled floor panels;

wherein the panel comprises a core of a material based on synthetic material;

wherein at least a decorative layer is provided at the upper side of said core;

wherein said coupling parts at both the pairs of opposite sides comprise a lip integrally formed with the core material, said lip having a lower side being in the same plane as a lowermost side of the floor panel;

wherein said lip at both the pairs of the edges extends beyond an upper edge of the panels, and comprises one of said locking elements for preventing the drifting apart of the two coupled floor panels;

wherein the coupling parts and the locking elements at the first pair of opposite sides are substantially in the form of a tongue and groove;

wherein at least at the first pair of opposite sides the coupling parts and the locking elements are configured to enable coupling of two of such panels in a manner free from play;

wherein the coupling parts and the locking elements are configured at the first pair of sides to enable joining by an angling motion; and

wherein the panel has a thickness of 0.5 to 1.5 cm.

2. The floor panel of claim 1 , wherein the coupling parts and locking elements of at least one of said pairs of sides are formed as cut profiles.

3. The floor panel of claim 1 , wherein the coupling parts and locking elements of both pairs of sides are formed as cut profiles.

4. The floor panel of claim 1 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be coupled by a snapping action.

5. The floor panel of claim 1 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; wherein the coupling parts and locking elements at the first pair of opposite sides are configured so as to enable two of said panels to be joined by snapping; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be joined by snapping.

6. The floor panel of claim 1 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels also to be joined by angling one panel relative to the other panel.

7. The floor panel of claim 1 , wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be joined by an angling motion as well as by a shifting and snapping motion.

8. The floor panel of claim 1 , wherein the coupling parts at the second pair of opposite sides are substantially in the form of a tongue and a groove, said groove being bordered by an upper lip and by a lower lip.

9. The floor panel of claim 1 , wherein at both pairs of sides said coupling parts and locking elements are configured so as to enable coupling of two of such panels in a manner free from play.

10. The floor panel of claim 1 , wherein the coupling parts and the locking elements at the first pair of opposite sides are formed in one piece from said core.

11. The floor panel of claim 1 , wherein the coupling parts and the locking elements at both pairs of opposite sides are made in one piece from said core.

12. A floor panel, for forming a floor covering, said floor panel being rectangular and having a first pair of opposite sides and a second pair of opposite sides, defining the edges of the panel;

wherein said floor panel at the first pair as well as the second pair of opposite sides is provided with coupling parts, wherein said coupling parts are configured so as to enable two of such panels to be coupled to each other;

wherein said coupling parts at both pairs of sides provide a locking of two coupled panels in a direction perpendicular to the plane of the panels and comprise integrated mechanical locking elements which prevent the drifting apart of two coupled floor panels in a direction perpendicular to the related edges and parallel to an underside of the coupled floor panels;

wherein the panel comprises a core of a material based on synthetic material;

wherein at least a decorative layer is provided at the upper side of said core;

wherein said coupling parts at both the pairs of opposite sides comprise a lip integrally formed with the core material, said lip having a lower side being in the same plane as a lowermost side of the floor panel;

wherein said lip at both the pairs of the edges extends beyond an upper edge of the panels, and comprises one of said locking elements for preventing the drifting apart of the two coupled floor panels;

wherein the coupling parts and the locking elements at the first pair of opposite sides are substantially in the form of a tongue and groove;

wherein at least at the first pair of opposite sides the coupling parts and the locking elements are configured to enable coupling of two of such panels in a manner free from play;

wherein the coupling parts and the locking elements are configured at the first pair of sides to enable joining by an angling motion; and

wherein the floor panel is of a decorative type and is adapted to be installed in a floating manner on a subfloor, thereby forming together with a plurality of similar panels a decorative floor covering.

13. The floor panel of claim 12 , wherein the coupling parts and locking elements of at least one of said pairs of sides are formed as cut profiles.

14. The floor panel of claim 12 , wherein the coupling parts and locking elements of both pairs of sides are formed as cut profiles.

15. The floor panel of claim 12 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be coupled by a snapping action.

16. The floor panel of claim 12 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; wherein the coupling parts and locking elements at the first pair of opposite sides are configured so as to enable two of said panels to be joined by snapping; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be joined by snapping.

17. The floor panel of claim 12 , wherein the coupling parts and locking elements at both pairs of sides are formed in one piece from said core material; and wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels also to be joined by angling one panel relative to the other panel.

18. The floor panel of claim 12 , wherein the coupling parts and locking elements at the second pair of opposite sides are configured so as to enable two of said panels to be joined by an angling motion as well as by a shifting and snapping motion.

19. The floor panel of claim 12 , wherein the coupling parts at the second pair of opposite sides are substantially in the form of a tongue and a groove, said groove being bordered by an upper lip and by a lower lip.

20. The floor panel of claim 12 , wherein at both pairs of sides said coupling parts and locking elements are configured so as to enable coupling of two of such panels in a manner free from play.

21. The floor panel of claim 12 , wherein the coupling parts and the locking elements at the first pair of opposite sides are formed in one piece from said core.

22. The floor panel of claim 12 , wherein the coupling parts and the locking elements at both pairs of opposite sides are made in one piece from said core.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Sep 11, 2014
From: UNILIN BEHEER B.V.
To: UNILIN BEHEER B.V.
Reel/Frame 033726/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2013
From: MORIAU, STEFAN SIMON GUSTAAF; CAPPELLE, MARK GASTON MAURITS; THIERS, BERNARD PAUL JOPEPH
To: UNILIN BEHEER B.V., BESLOTEN VENNOOTSCHAP
Reel/Frame 030017/0578 →
Priority Claims (2)
BE 09600527 · Jun 11, 1996 · national
BE 09700344 · Apr 15, 1997 · national
Continuity (7)
Continuation 12872231 · Aug 31, 2010
Continuation 11454059 · Jun 16, 2006
Continuation 11417189 · May 4, 2006
Continuation 10256183 · Sep 27, 2002
Continuation 09471014 · Dec 23, 1999
Continuation 08872044 · Jun 10, 1997
Related Publication 20130104487A1 · May 2, 2013