IP Library Granted Patent US 8,791,208
Granted Patent B2
US 8,791,208 · App. 13/201,027 · Granted Jul 29, 2014

Sheet for solar cell encapsulant and solar cell module

Inventors: Koichi Nishijima (Ichihara, JP); Yasuki Shibata (Ichihara, JP); Koji Kawano (Ichihara, JP)
Assignee: Du Pont-Mitsui Polychemicals Co., Ltd.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,791,208
App. No.
13/201,027
Granted
Jul 29, 2014
Kind
B2
Abstract

Provided is a sheet for a solar cell encapsulant containing (A) an ethylene-based polymer having a melting point of 90° C. or higher and containing an ethylene-derived constituent unit as a main component; (B) an ethylene-vinyl acetate copolymer having a vinyl acetate-derived constituent unit at a content ratio of from 19% to 40% by mass; and (C) a silane coupling agent having an amino group. The sheet for solar cell encapsulant has the excellent transparency and flexibility possessed by an ethylene-vinyl acetate copolymer. Furthermore, a crosslinking treatment is substantially unnecessary, and adhesiveness and adhesion stability that are appropriate for practical use are obtained.

Claims (13)

1. A sheet for a solar cell encapsulant, consisting of:

(A) 50% to 90% by mass of an ethylene-based polymer having a melting point of 90° C. or higher and containing an ethylene-derived constituent unit as a main component, wherein (A) the ethylene-based polymer is an ethylene-vinyl acetate copolymer consisting of an ethylene-derived constituent unit and a vinyl acetate-derived constituent unit in which a content ratio of the ethylene-derived constituent unit is 88% or more by mass or an ethylene-acrylic acid ester copolymer consisting of an ethylene-derived constituent unit and an acrylic acid ester-derived constituent unit in which a content ratio of the ethylene-derived constituent unit is 94% or more by mass and a content ratio of the acrylic acid ester-derived constituent unit is 6% or less by mass;

(B) 10% to 50% by mass of an ethylene-vinyl acetate copolymer having a vinyl acetate-derived constituent unit at a content ratio of from 19% to 40% by mass;

(C) a silane coupling agent having an amino group; and

optionally an ultraviolet absorbent, a light stabilizer, an antioxidant, a colorant, a light diffusing agent a frame retardant, or combinations thereof.

2. The sheet for a solar cell encapsulant according to claim 1 , wherein the melt flow rates (according to JIS K7210-1999, at 190° C., under a load of 2160 g) of (A) the ethylene-based polymer and of (B) the ethylene-vinyl acetate copolymer are respectively in the range of from 0.1 to 50 g/10 min.

3. The sheet for a solar cell encapsulant according to claim 1 , wherein (C) the silane coupling agent is at least one selected from the group consisting of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane.

4. The sheet for a solar cell encapsulant according to claim 1 , wherein the melting point of (A) the ethylene-based polymer is from 94° C. to 120° C.

5. The sheet for a solar cell encapsulant according to claim 1 , wherein (B) the ethylene-vinyl acetate copolymer has a content ratio of the vinyl acetate-derived constituent unit of from 19% to 40% by mass and a content ratio of an ethylene-derived constituent unit of from 81% to 60% by mass.

6. A solar cell module comprising the sheet for a solar cell encapsulant according to claim 1 .

7. The sheet for a solar cell encapsulant according to claim 1 , wherein the sheet is not subject to a crosslinking treatment of (B) the ethylene-vinyl acetate copolymer.

8. The sheet for a solar cell encapsulant according to claim 1 , wherein (A) the ethylene-based polymer is the ethylene-vinyl acetate copolymer.

9. The sheet for a solar cell encapsulant according to claim 1 , wherein (A) the ethylene-based polymer is the ethylene-acrylic acid ester copolymer.

Assignments (2)
CHANGE OF NAME Recorded Jun 27, 2019
From: DU PONT-MITSUI POLYCHEMICALS CO., LTD.
To: DOW-MITSUI POLYCHEMICALS COMPANY, LTD.
Reel/Frame 049606/0841 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2011
From: NISHIJIMA, KOICHI; SHIBATA, YASUKI; KAWANO, KOJI
To: DU PONT-MITSUI POLYCHEMICALS CO., LTD.
Reel/Frame 026734/0899 →
Priority Claims (1)
JP 2009-034246 · Feb 17, 2009 · national
Continuity (1)
Related Publication 20110319566A1 · Dec 29, 2011