Analytic substrate coating apparatus and method
View Patent ↗An apparatus and method for producing a coated analytic substrate using a compact and portable automated instrument located in the laboratory setting at the point of use which can consistently produce one or a plurality of coated analytic substrates “on demand” for using the analytic substrate immediately after coating, preferably without a step of rinsing the coated analytic substrate before use. The apparatus preferably uses applicator cartridges having a reservoir containing the coating compositions used to form the coatings. Preferably the cartridges are removable and interchangeable to facilitate the production of individual analytic substrates having different coatings or different coating patterns. These coated analytic substrates have superior specimen adhesion characteristics due to the improved quality of the coatings applied by the coating apparatus and due to the quickness with which the coated analytic substrates can be used in the lab after production.
1. A point of use coating system, comprising:
an applicator cartridge containing a coating composition comprising a silane, siloxane, silicon fluid, silicone, polysiloxane, fluorosilane, organofunctional silane, organosilane, or a combination thereof, the applicator cartridge for providing the coating composition to form a coated analytic substrate; and
a coating apparatus comprising:
an analytic substrate support mechanism sized and adapted to support an analytic substrate in a coating application position,
an applicator device comprising a wiping device able to wipe the coating composition, and
a positioning mechanism able to automatically move the applicator device and/or the analytic substrate support mechanism in at least one direction to enable controlled application of the coating composition by the applicator device; and
an analytic substrate disposed on the analytic substrate support mechanism, wherein the analytic substrate is free of a biological specimen disposed thereon, and wherein the analytic substrate is a microscope slide.
2. The system of claim 1 wherein the coating apparatus further comprises an analytic substrate supplying station for supplying the analytic substrate to the analytic substrate support mechanism for application of the coating by the applicator device.
3. The system of claim 1 wherein the coating apparatus further comprises an analytic substrate receiving station for receiving the coated analytic substrate from the analytic substrate support mechanism.
4. The system of claim 1 wherein the coating apparatus further comprises at least one second applicator cartridge.
5. The system of claim 4 wherein the first mentioned applicator cartridge and the second applicator cartridge are able to move independently and simultaneously and wherein each is able to apply a separate coating to the same analytic substrate or to a separate analytic substrate.
6. The system of claim 1 further comprising a microprocessor for controlling a movement of the positioning mechanism of the coating apparatus.
7. The system of claim 1 wherein the coating composition of the applicator cartridge is hydrophobic, hydrophilic, adhesive, neutrally charged, cationic, or anionic.
8. The system of claim 1 wherein the composition is a liquid, fluid, gel, or semi-solid.
9. The system of claim 1 wherein the applicator device of the applicator cartridge is constructed of a material selected from the group consisting of cotton, polyester, polymer, rubber, plastic, silicone, foam, membrane type, perforated metal, absorbent materials and non-absorbent materials.
10. A point of use coating system, comprising:
a replaceable applicator cartridge containing a coating composition comprising a silane, siloxane, silicon fluid, silicone, polysiloxane, fluorosilane, organofunctional silane, organosilane, or a combination thereof, the applicator cartridge for providing the coating composition to form a coated analytic substrate; and
a coating apparatus comprising:
an analytic substrate support mechanism sized and adapted to support an analytic substrate in a coating application position,
an applicator device comprising a wiping device able to wipe the coating composition, and
a positioning mechanism able to automatically move the applicator device and/or the analytic substrate support mechanism in at least one direction to enable controlled application of the coating composition by the applicator device; and
an analytic substrate disposed on the analytic substrate support mechanism, wherein the analytic substrate is free of a biological specimen disposed thereon, and wherein the analytic substrate is a microscope slide.
11. The system of claim 10 wherein the coating apparatus further comprises an analytic substrate supplying station for supplying the analytic substrate to the analytic substrate support mechanism for application of the coating by the applicator device.
12. The system of claim 10 wherein the coating apparatus further comprises an analytic substrate receiving station for receiving the coated analytic substrate from the analytic substrate support mechanism.
13. The system of claim 10 wherein the coating apparatus further comprises at least one second applicator cartridge.
14. The system of claim 13 wherein the first mentioned applicator cartridge and the second applicator cartridge are able to move independently and simultaneously and wherein each is able to apply a separate coating to the same analytic substrate or to a separate analytic substrate.
15. The system of claim 10 wherein the coating apparatus further comprises a device for buffing the coated analytic substrate.
16. The system of claim 10 further comprising a microprocessor for controlling a movement of the positioning mechanism of the coating apparatus.
17. The system of claim 10 wherein the coating composition of the applicator cartridge is transparent, translucent, non-colored, colored, pigmented, non-pigmented, clear, or colloidal.
18. The system of claim 10 wherein the coating composition of the applicator cartridge is hydrophobic, hydrophilic, adhesive, neutrally charged, cationic, or anionic.
19. The system of claim 10 wherein the composition is a liquid, fluid, gel, or semi-solid.
20. The system of claim 10 wherein the applicator device of the applicator cartridge is constructed of a material selected from the group consisting of cotton, polyester, polymer, rubber, plastic, silicone, foam, membrane type, perforated metal, absorbent materials and non-absorbent materials.